Sliding Roof Housing Installation

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Sliding Roof Convertible. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY

  2. INSTALL SLIDING ROOF WEATHERSTRIP

  3. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

  4. CHECK FOR WATER LEAK

  5. INSTALL SLIDING ROOF SIDE GARNISH LH

  6. INSTALL SLIDING ROOF SIDE GARNISH RH

  7. INSTALL REAR NO. 5 ROOF AIR DUCT

  8. INSTALL REAR NO. 4 ROOF AIR DUCT

  9. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH

  10. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

  11. INSTALL ROOF HEADLINING ASSEMBLY

  12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  13. CHECK SRS WARNING LIGHT

Sliding Roof Housing -- Installation



1. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY
  1. Temporarily install the housing with the 8 bolts (vehicle body side) and 8 nuts.

  1. Tighten the 8 nuts.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}


  1. Tighten the 8 bolts.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Sliding Roof Convertible.Sliding Roof System.Sliding Roof Housing  Installation



2. INSTALL SLIDING ROOF WEATHERSTRIP


  1. Install the sliding roof weatherstrip as follows:

    1. Position the joint of the sliding roof weatherstrip at the rear center.

    2. Align the alignment mark on the sliding roof weatherstrip with the middle marks at the corners of the sliding roof glass sub-assembly and install the sliding roof weatherstrip.



    3. Install the lip of the sliding roof weatherstrip firmly.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Sliding Roof Convertible.Sliding Roof System.Sliding Roof Housing  Installation


      Text in Illustration
      *a
      Correct
      *b
      Incorrect
      *c
      Joint
      *d
      Vehicle Rear
      *e
      Alignment Mark
      *f
      Middle Mark


3. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a T25 "TORX" driver, temporarily install the glass with the 4 screws.



  1. Perform a level check.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Sliding Roof Convertible.Sliding Roof System.Sliding Roof Housing  Installation


    1. Check the difference in the level between the roof panel and the upper surface of the weatherstrip labeled "a" when the sliding roof glass is fully closed.

      Standard:
      Area
      Specified Condition
      A - A
      -1.5 to +1.5 mm (-0.0591 to +0.0591 in.)
      B - B
      C - C
      D - D
      -1.0 to +1.5 mm (-0.0394 to +0.0591 in.)
      HINT:
      "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.
    2. Perform a gap check.
      Check the gap between the roof panel and roof glass.

      NOTICE:
      The gap must be even all around.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Tighten the 4 screws.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}


4. CHECK FOR WATER LEAK
  1. After adjusting the sliding roof glass sub-assembly, check for water leakage into the vehicle interior.

  1. If there are any leaks, readjust the sliding roof glass sub-assembly.



5. INSTALL SLIDING ROOF SIDE GARNISH LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 5 claws to install the sliding roof side garnish.



6. INSTALL SLIDING ROOF SIDE GARNISH RH
HINT:
Use the same procedures described for the LH side.


7. INSTALL REAR NO. 5 ROOF AIR DUCT


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 2 clips to install the duct.



8. INSTALL REAR NO. 4 ROOF AIR DUCT
HINT:
Use the same procedures described for the No. 5 roof air duct.


9. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH
  1. Install the curtain shield airbag (Click here).



10. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.


11. INSTALL ROOF HEADLINING ASSEMBLY
  1. Install the roof headlining (Click here).



12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


13. CHECK SRS WARNING LIGHT
  1. Check the SRS warning light (Click here).