Quarter Window Glass Installation

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Window Glass. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL QUARTER WINDOW ASSEMBLY

  2. CHECK FOR LEAKS AND REPAIR

  3. INSTALL ROOF HEADLINING ASSEMBLY (w/o Sliding Roof)

  4. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof)

Quarter Window Glass -- Installation


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.
  3. A bolt without a torque specification is shown in the standard bolt chart (Click here).


1. INSTALL QUARTER WINDOW ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Quarter Window Glass Installation

  1. Using a brush or sponge, apply primer M to the exposed part of the vehicle body.

    NOTICE:
    1. Allow the primer coating to dry for 3 minutes or more.
    2. Throw away any leftover primer.
    3. Do not apply too much primer.


  1. Using a brush or sponge, apply Primer G to the contact surface of the glass.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Quarter Window Glass Installation

    Standard:
    Area
    		Specified Condition
    a
    		6.8 mm (0.268 in.)
    b
    		6.5 mm (0.256 in.)
    c
    		6.7 mm (0.264 in.)
    HINT:
    If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.
    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    2. Throw away any leftover primer.
    3. Do not apply too much primer.


  1. Apply adhesive to the quarter window glass.

    Adhesive:
    Toyota Genuine Windshield Glass Adhesive or equivalent



    1. Cut off the tip of the cartridge nozzle as shown in the illustration.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Quarter Window Glass Installation

      Standard:
      Area
      		Specified Condition
      a
      		12.0 mm (0.472 in.)
      b
      		8.0 mm (0.315 in.)
      c
      		6.8 mm (0.268 in.)
      d
      		6.5 mm (0.256 in.)
      e
      		6.7 mm (0.264 in.)
      HINT:
      After cutting off the tip, use all adhesive within the time written in the table below.
      Usage Time Frame:
      Temperature
      		Usage Time Frame
      35°C (95°F)
      		15 minutes
      20°C (68°F)
      		1 hour 40 minutes
      5°C (41°F)
      		8 hours

    2. Load the sealer gun with the cartridge.

    3. Apply adhesive to the quarter window glass as shown in the illustration.



  1. Install the quarter window glass to the vehicle body.

    1. Hold the quarter window glass in place securely with protective tape or equivalent until the adhesive hardens.

      NOTICE:
      1. Allow the primer coating to dry for 3 minutes or more.
      2. Check the clearance between the body and glass.

    2. Lightly press the front surface of the glass to ensure a close fit.



      3. Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Quarter Window Glass Installation

    3. Using a scraper, remove any excess or protruding adhesive.

      HINT:
      Apply adhesive onto the glass rim.
      NOTICE:
      Do not drive the vehicle within the time written in the table below.
      Minimum Time:
      Temperature
      		Minimum Time Prior to Driving Vehicle
      35°C (95°F)
      		1 hour 30 minutes
      20°C (68°F)
      		5 hours
      5°C (41°F)
      		24 hours

  1. Connect the connectors.



2. CHECK FOR LEAKS AND REPAIR

  1. Conduct a leak test after the adhesive has completely hardened.

  1. Seal any leaks with auto glass sealer.



3. INSTALL ROOF HEADLINING ASSEMBLY (w/o Sliding Roof)

  1. Install the roof headlining (Click here).



4. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof)

  1. Install the roof headlining (Click here).