Front Console Box (W/ Cool Box) Disassembly

Vehicle Interior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Interior Panels Trim. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE NO. 2 AIR CONDITIONING CONTROL ASSEMBLY (w/ Rear Air Conditioning System)

  2. REMOVE AIR CONDITIONING CONTROL ASSEMBLY (w/ Rear Cooler)

  3. REMOVE REAR COOLER SWITCH HOLE COVER (w/o Rear Cooler)

  4. REMOVE INSTRUMENT PANEL HOLE COVER

  5. REMOVE REAR CONSOLE BOX MOUNTING BRACKET

  6. REMOVE CONSOLE COMPARTMENT DOOR SUB-ASSEMBLY

  7. REMOVE CONSOLE COMPARTMENT DOOR LOCK SUB-ASSEMBLY

  8. REMOVE CONSOLE COMPARTMENT DOOR HINGE SUB-ASSEMBLY

  9. REMOVE CONSOLE COMPARTMENT DOOR LOCK

  10. REMOVE COOLING BOX ASSEMBLY

  11. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY

  12. REMOVE COOLER CONTROL SWITCH SUB-ASSEMBLY

  13. REMOVE NO. 2 COOLING BOX BRACKET

  14. REMOVE COOLING BOX BRACKET

  15. REMOVE COOLING BOX BASE

  16. REMOVE COOLING UNIT CASE SUB-ASSEMBLY

  17. REMOVE LIQUID HOSE

  18. REMOVE LOWER COOLING UNIT CASE SUB-ASSEMBLY

  19. REMOVE UPPER COOLING UNIT CASE

  20. REMOVE NO. 3 COOLER THERMISTOR

  21. REMOVE NO. 1 COOLER BLOWER MOTOR SUB-ASSEMBLY

  22. REMOVE NO. 2 COOLER EVAPORATOR SUB-ASSEMBLY

Front Console Box (W/ Cool Box) -- Disassembly


HINT:
  1. Use the same procedures for LHD and RHD vehicles.
  2. The procedures listed below are for LHD vehicles.


1. REMOVE NO. 2 AIR CONDITIONING CONTROL ASSEMBLY (w/ Rear Air Conditioning System)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 screws.

  1. Detach the 5 claws and remove the air conditioning control.



2. REMOVE AIR CONDITIONING CONTROL ASSEMBLY (w/ Rear Cooler)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 screws.

  1. Detach the 5 claws and remove the air conditioning control.



3. REMOVE REAR COOLER SWITCH HOLE COVER (w/o Rear Cooler)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 screws.

  1. Detach the 5 claws and remove the hole cover.



4. REMOVE INSTRUMENT PANEL HOLE COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws.

  1. Detach the 7 claws and remove the hole cover.



5. REMOVE REAR CONSOLE BOX MOUNTING BRACKET


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 screws and bracket.



6. REMOVE CONSOLE COMPARTMENT DOOR SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 6 screws and door.



7. REMOVE CONSOLE COMPARTMENT DOOR LOCK SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 12 screws, lower box and door lock.



8. REMOVE CONSOLE COMPARTMENT DOOR HINGE SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a moulding remover, detach the 12 claws and remove the inner door.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 screws and door hinge.



9. REMOVE CONSOLE COMPARTMENT DOOR LOCK


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws and door lock.



10. REMOVE COOLING BOX ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 screws.

  1. Detach the 10 claws and remove the cooling box.



11. REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the connector.

  1. Remove the screw and amplifier.



12. REMOVE COOLER CONTROL SWITCH SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 2 claws.

  1. Disconnect the connector and remove the switch.



13. REMOVE NO. 2 COOLING BOX BRACKET


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws and mounting bracket.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws and bracket.



14. REMOVE COOLING BOX BRACKET


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws and mounting bracket.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws and bracket.



15. REMOVE COOLING BOX BASE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 10 screws and cooling box base.



16. REMOVE COOLING UNIT CASE SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws and air duct from the case.



17. REMOVE LIQUID HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt and liquid hose.

  1. Remove the O-ring from the liquid hose.



18. REMOVE LOWER COOLING UNIT CASE SUB-ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the screw.

  1. Disconnect the 3 connectors.

  1. Remove the 4 holding springs and lower cooling unit case.



19. REMOVE UPPER COOLING UNIT CASE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the cooling unit case.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 2 hooks and open the case, as shown in the illustration.



20. REMOVE NO. 3 COOLER THERMISTOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the cool box insulator.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the thermistor.



21. REMOVE NO. 1 COOLER BLOWER MOTOR SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws.

  1. Detach the 4 claws and remove the blower motor.



22. REMOVE NO. 2 COOLER EVAPORATOR SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the evaporator.