Heating Air Conditioning. Rear Air Conditioning Unit (W/ Heater) Reassembly

Vehicle Interior. Land Cruiser. Urj200, 202 Grj200 Vdj200

Heating Air Conditioning. Land Cruiser. Urj200, 202 Grj200 Vdj200

INSTALL WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY
INSTALL REAR EVAPORATOR TEMPERATURE SENSOR
INSTALL EVAPORATOR SUB-ASSEMBLY
INSTALL BLOWER MOTOR CONTROLLER
INSTALL REAR BLOWER MOTOR
INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY
INSTALL REAR COOLING UNIT EXPANSION VALVE
INSTALL AIR CONDITIONER ACCESSORY ASSEMBLY
INSTALL REAR MODE DAMPER SERVO SUB-ASSEMBLY
INSTALL NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY
INSTALL REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY
INSTALL DRAIN COOLER HOSE
INSTALL REAR SIDE NO. 3 AIR DUCT
INSTALL REAR SIDE NO. 2 AIR DUCT

Rear Air Conditioning Unit (W/ Heater) -- Reassembly

1. INSTALL WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY

2. INSTALL REAR EVAPORATOR TEMPERATURE SENSOR

Attach the 2 claws to install the sensor.

3. INSTALL EVAPORATOR SUB-ASSEMBLY

Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.
Compressor oil:
ND-OIL 8 or equivalent

Install the 2 O-rings to the evaporator.

Install the evaporator.

Install the rear cooling unit case LH with the 12 screws.

4. INSTALL BLOWER MOTOR CONTROLLER

Install the blower motor controller with the 2 screws.

Connect the connector.

5. INSTALL REAR BLOWER MOTOR

Install the blower motor with the 3 screws.

Connect the connector.

6. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

Install the radiator unit to the rear cooling unit.

Install the heater clamp with the screw and attach the claw.

7. INSTALL REAR COOLING UNIT EXPANSION VALVE

Using a 4 mm hexagon wrench, install the expansion valve with the 2 hexagon bolts.
Torque:
3.5 N*m{36 kgf*cm, 31 in.*lbf}

Attach the clamp.

Connect the connector.

8. INSTALL AIR CONDITIONER ACCESSORY ASSEMBLY

Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.
Compressor oil:
ND-OIL 8 or equivalent

Install the 2 O-rings to the air conditioner accessory assembly.

Install the air conditioning accessory assembly.

Using pliers, grip the claws of the clips and slide the 2 clips.

Install the bolt and 4 screws.
Torque:
5.4 N*m{55 kgf*cm, 48 in.*lbf}

Install new packing as shown in the illustration.

9. INSTALL REAR MODE DAMPER SERVO SUB-ASSEMBLY

Land Cruiser. Urj200, 202 Grj200 Vdj200.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Rear Air Conditioning Unit (W/ Heater) Reassembly

Align the damper servo as shown in the illustration, and install it with the 2 screws.

Connect the connector.

Install the plate cover with the 2 screws.

10. INSTALL NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY

Align the damper servo as shown in the illustration, and install it with the 2 screws.

Connect the connector.

11. INSTALL REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY

Align the damper servo as shown in the illustration, and install it with the 2 screws.

Connect the connector.

12. INSTALL DRAIN COOLER HOSE

Attach the claw to install the drain hose.

Install the screw.

13. INSTALL REAR SIDE NO. 3 AIR DUCT

Install the duct with the 2 screws.
Torque:
5.4 N*m{55 kgf*cm, 48 in.*lbf}

14. INSTALL REAR SIDE NO. 2 AIR DUCT

Install the duct with the 3 screws.
Torque:
5.4 N*m{55 kgf*cm, 48 in.*lbf}