Spiral Cable Installation

Vehicle Interior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Supplemental Restraint Systems. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL SPIRAL CABLE (w/ Steering Angle Sensor)

  2. INSTALL SPIRAL CABLE SUB-ASSEMBLY

  3. ADJUST SPIRAL CABLE (w/ Steering Pad Switch)

  4. ADJUST SPIRAL CABLE (w/o Steering Pad Switch)

  5. INSTALL UPPER STEERING COLUMN COVER

  6. INSTALL LOWER STEERING COLUMN COVER

  7. INSTALL STEERING WHEEL ASSEMBLY

  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  9. INSPECT STEERING PAD

  10. CHECK SRS WARNING LIGHT

Spiral Cable -- Installation


HINT:
  1. Use the same procedure for RHD and LHD vehicles.
  2. The procedure listed below is for LHD vehicles.


1. INSTALL SPIRAL CABLE (w/ Steering Angle Sensor)
NOTICE:
If the steering sensor is installed to a misaligned spiral cable, DTCs for an abnormal steering sensor value such as DTC C1290, C1439 are stored and it is impossible to repair them. If this happens, replace the spiral cable sub-assembly with a new one.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Supplemental Restraint Systems.Airbag System.Spiral Cable  Installation
  1. Align the 2 pins of the spiral cable with the locations shown in the illustration and attach the 6 claws to install the spiral cable to the steering sensor.

    Text in Illustration
    *a
    Pin
    NOTICE:
    Do not remove the lock pin before the spiral cable is installed to the steering sensor.
  1. Remove the lock pin from the steering sensor.



2. INSTALL SPIRAL CABLE SUB-ASSEMBLY
  1. Set the turn signal switch to the neutral position.

    NOTICE:
    If it is not in the neutral position, the pin of the turn signal switch may be snapped.


  1. Attach the 3 claws to install the spiral cable sub-assembly.

    NOTICE:
    Land Cruiser. Urj200, 202 Grj200 Vdj200.Supplemental Restraint Systems.Airbag System.Spiral Cable  Installation
    w/o Steering Pad Switch, for Type B:
    When replacing the spiral cable sub-assembly with a new one, remove the lock pin before installing the steering wheel assembly.
    Text in Illustration
    *a
    Lock Pin
  1. Connect each connector.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.


3. ADJUST SPIRAL CABLE (w/ Steering Pad Switch)
  1. Check that the ignition switch is off.

  1. Check that the cable is disconnected from the battery negative (-) terminal.

    CAUTION:
    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.


  1. Check the check window shown in the illustration.

    HINT:
    When the spiral cable is centered, the connector is at the top and align the matchmarks to check the U-turn point of the cable from the check window.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Supplemental Restraint Systems.Airbag System.Spiral Cable  Installation


    Text in Illustration
    *A
    w/o Steering Heater
    *B
    w/ Steering Heater
    *a
    Check Window
    *b
    Matchmark
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    U-turn Point
    -
    -


  1. If the spiral cable is not centered, center it.



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. While pushing on the interlock indicated in the illustration, rotate the spiral cable counterclockwise slowly by hand until it stops.

      Text in Illustration
      Land Cruiser. Urj200, 202 Grj200 Vdj200
      Interlock
      NOTICE:
      1. When rotating the spiral cable, make sure to push on the interlock indicated in the illustration to release the interlock mechanism.
      2. Do not turn the spiral cable using the airbag wire harness.


    2. While pushing on the interlock, rotate the spiral cable 2.5 times clockwise from the lock position to align the matchmarks and check the check window.

      HINT:
      1. The spiral cable will rotate approximately 2.5 turns to both the left and right from the center.
      2. When the spiral cable is centered, the connector is at the top and align the matchmarks to check the U-turn point of the cable from the check window.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Supplemental Restraint Systems.Airbag System.Spiral Cable  Installation


      Text in Illustration
      *A
      w/o Steering Heater
      *B
      w/ Steering Heater
      *a
      Check Window
      *b
      Matchmark
      Land Cruiser. Urj200, 202 Grj200 Vdj200
      Interlock
      Land Cruiser. Urj200, 202 Grj200 Vdj200
      U-turn Point
      If the spiral cable cannot be centered, it is possible that the spiral cable is broken. Replace the spiral cable with a new one.


4. ADJUST SPIRAL CABLE (w/o Steering Pad Switch)
  1. Check that the ignition switch is off.

  1. Check that the cable is disconnected from the battery negative (-) terminal.

    CAUTION:
    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.


  1. Check the check window shown in the illustration.

    HINT:
    When the spiral cable is centered, the connector is at the top and align the matchmarks to check the colored roller from the check window.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Supplemental Restraint Systems.Airbag System.Spiral Cable  Installation


    Text in Illustration
    *A
    for Type A
    *B
    for Type B
    *a
    Check Window
    *b
    Matchmark
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Colored Roller
    -
    -


  1. If the spiral cable is not centered, center it.



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. for Type A:
      While pushing on the interlock indicated in the illustration, rotate the spiral cable counterclockwise slowly by hand until it stops.

      Text in Illustration
      Land Cruiser. Urj200, 202 Grj200 Vdj200
      Interlock
      NOTICE:
      1. When rotating the spiral cable, make sure to push on the interlock indicated in the illustration to release the interlock mechanism.
      2. Do not turn the spiral cable using the airbag wire harness.


    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. for Type B:
      Rotate the spiral cable counterclockwise slowly by hand until it stops.

      CAUTION:
      Do not turn the spiral cable using the airbag wire harness.
    4. for Type A:
      While pushing on the interlock, rotate the spiral cable 2.5 times clockwise from the lock position to align the matchmarks and check the check window.

      HINT:
      1. The spiral cable will rotate approximately 2.5 turns to both the left and right from the center.
      2. When the spiral cable is centered, the connector is at the top and align the matchmarks to check the colored roller from the check window.


    5. for Type B:
      Rotate the spiral cable 2.5 times clockwise from the lock position to align the matchmarks and check the check window.

      HINT:
      1. The spiral cable will rotate approximately 2.5 turns to both the left and right from the center.
      2. When the spiral cable is centered, the connector is at the top and align the matchmarks to check the colored roller from the check window.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Supplemental Restraint Systems.Airbag System.Spiral Cable  Installation


      Text in Illustration
      *A
      for Type A
      *B
      for Type B
      *a
      Check Window
      *b
      Matchmark
      Land Cruiser. Urj200, 202 Grj200 Vdj200
      Interlock
      Land Cruiser. Urj200, 202 Grj200 Vdj200
      U-turn Point
      If the spiral cable cannot be centered, it is possible that the spiral cable is broken. Replace the spiral cable with a new one.


5. INSTALL UPPER STEERING COLUMN COVER
for Manual Tilt and Manual Telescopic Steering Column:
(Click here)
for Power Tilt and Power Telescopic Steering Column:
(Click here)


6. INSTALL LOWER STEERING COLUMN COVER
for Manual Tilt and Manual Telescopic Steering Column:
(Click here)
for Power Tilt and Power Telescopic Steering Column:
(Click here)


7. INSTALL STEERING WHEEL ASSEMBLY
(Click here)


8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


9. INSPECT STEERING PAD
  1. With the steering pad installed on the vehicle, perform a visual check. If there are any defects as mentioned below, replace the steering pad with a new one:
    Cuts, minute cracks or marked discoloration on the steering pad top surface or in the grooved portion.

  1. Make sure that the horn sounds.

    HINT:
    If the horn does not sound, inspect the horn system.


10. CHECK SRS WARNING LIGHT
  1. Check the SRS warning light (Click here).