Generator Reassembly

Place the drive end frame on the pulley.

Install the rotor to the drive end frame.

Place the generator washer on the rotor.

Using a 21 mm socket wrench and a press, slowly press in the coil assembly.

130 A Type and 150 A Type:
Install the 4 bolts.

Torque:

5.8 N*m{59 kgf*cm, 51 in.*lbf}

180 A Type:
Install the 4 bolts.

Torque:

7.5 N*m{76 kgf*cm, 66 in.*lbf}

While pushing the 2 brushes toward the inside of the brush holder, insert a pin (diameter: 1.0 mm (0.0394 in.)) into the brush holder hole.

Install the generator brush holder with the 2 screws.

Torque:

1.8 N*m{18 kgf*cm, 16 in.*lbf}

Pull out the pin from the generator brush holder.

Install the terminal insulator to the generator rectifier end frame.

NOTICE:

Pay attention to the mounting orientation of the terminal insulator.

Install the end cover with the 3 nuts.

Torque:

4.6 N*m{46 kgf*cm, 40 in.*lbf}

Install the pulley onto the rotor shaft by tightening the pulley nut by hand.

Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

Torque:

39 N*m{398 kgf*cm, 29 ft.*lbf}

NOTICE:

Check that SST is secured to the rotor shaft.

Mount SST 2 in a vise.

Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.

Tighten the pulley nut by turning SST 1-A in the direction shown in the illustration.

Torque:

133 N*m{1351 kgf*cm, 98 ft.*lbf}

Remove the generator from SST 2.

Turn SST 1-B, and remove SST 1-A and 1-B.

Turn the pulley and check that the pulley moves smoothly.