Generator (For 180 A Type) Reassembly

Using SST and a press, press in a new generator drive end frame bearing.

SST

09950-60010(09951-00500)
09950-70010(09951-07100)

Install the retainer plate with the 4 screws.

Torque:

3.0 N*m{30 kgf*cm, 26 in.*lbf}

Install the generator rotor assembly to the generator drive end frame assembly.

Place a new generator washer on the generator rotor assembly.

Using a 22 mm socket wrench and press, slowly press in the generator coil assembly.

Install the 4 bolts.

Torque:

7.5 N*m{76 kgf*cm, 66 in.*lbf}

While pushing the 2 brushes into the generator brush holder assembly, insert a pin with a diameter of 1.0 mm (0.0394 in.) into the generator brush holder assembly hole.

Install the generator brush holder assembly with the 2 screws.

Torque:

1.8 N*m{18 kgf*cm, 16 in.*lbf}

Pull out the pin from the generator brush holder assembly.

Install the terminal insulator to the generator coil assembly.

NOTICE:

Pay attention to the mounting orientation of the terminal insulator.

Install the generator rear end cover with the 3 nuts.

Torque:

4.6 N*m{46 kgf*cm, 40 in.*lbf}

Temporarily install the generator pulley with the pulley nut by hand.

Mount the generator assembly in a vise between aluminum plates.

Install SST 1-A and SST 1-B to the rotor shaft.

SST

09820-63011(09820-06010,09820-06021)

HINT:

Hold SST 1-A with a torque wrench and turn SST 1-B clockwise with the specified torque.

Torque:

39 N*m{398 kgf*cm, 29 ft.*lbf}

Text in Illustration

*a	Hold
	Turn

NOTICE:

Check that SST is secured to the rotor shaft.

Insert SST 2 and attach it to the pulley nut.

Text in Illustration

Insert

Tighten the pulley nut by turning SST 1-A in the direction shown in the illustration.

Torque:

133 N*m{1351 kgf*cm, 98 ft.*lbf}

HINT:

Hold the adjustable wrench against the vise and tighten the nut securely.

Remove SST 2.

Turn SST 1-B in the direction shown in the illustration, and then remove SST 1-A and SST 1-B.

Text in Illustration

*a	Hold
	Turn

Turn the generator pulley and check that the pulley moves smoothly.