Generator (For 130 A Type) Disassembly

Power Source Network. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Gr-Fe Battery Charging. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE GENERATOR PULLEY CAP

  2. REMOVE GENERATOR PULLEY WITH CLUTCH

  3. REMOVE GENERATOR REAR END COVER

  4. REMOVE TERMINAL INSULATOR

  5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

  6. REMOVE GENERATOR COIL ASSEMBLY

  7. REMOVE GENERATOR ROTOR ASSEMBLY

  8. INSPECT GENERATOR DRIVE END FRAME BEARING

  9. REMOVE GENERATOR DRIVE END FRAME BEARING

Generator (For 130 A Type) -- Disassembly



1. REMOVE GENERATOR PULLEY CAP


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a screwdriver, remove the generator pulley cap.



2. REMOVE GENERATOR PULLEY WITH CLUTCH
  1. Mount the generator in a vise between aluminum plates.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Battery Charging.Charging System.Generator (For 130 A Type)  Disassembly
  1. Install SST (A) and SST (B) to the generator pulley with clutch as shown in the illustration.

    SST
    09820-63021
    Text in Illustration
    *1
    Rotor Shaft
    NOTICE:
    Securely attach SST to the generator pulley with clutch and rotor shaft.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Battery Charging.Charging System.Generator (For 130 A Type)  Disassembly
  1. Use a wrench to hold SST (A) and turn SST (B) counterclockwise to loosen the generator pulley with clutch.

    Text in Illustration
    *a
    Hold
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Turn
    NOTICE:
    Be careful as the generator pulley with clutch or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.
  1. Remove SST from the generator.

  1. Remove the generator pulley with clutch from the rotor shaft.



3. REMOVE GENERATOR REAR END COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the nut and cord clip.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 nuts and generator rear end cover.



4. REMOVE TERMINAL INSULATOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the terminal insulator from the generator coil.



5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws and brush holder from the generator coil.



6. REMOVE GENERATOR COIL ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Battery Charging.Charging System.Generator (For 130 A Type)  Disassembly
  1. Using SST, remove the generator coil.

    SST
    09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)
    Text in Illustration
    *a
    Hold
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Turn


7. REMOVE GENERATOR ROTOR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Battery Charging.Charging System.Generator (For 130 A Type)  Disassembly
  1. Remove the generator washer.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the generator rotor.



8. INSPECT GENERATOR DRIVE END FRAME BEARING


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Check that the drive end frame bearing is not rough or worn.
    If necessary, replace the generator drive end frame bearing.



9. REMOVE GENERATOR DRIVE END FRAME BEARING


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 screws and retainer plate from the generator drive end frame.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Battery Charging.Charging System.Generator (For 130 A Type)  Disassembly
  1. Using SST and a hammer, tap out the drive end frame bearing from the generator drive end frame.

    SST
    09950-60010(09951-00250)
    09950-70010(09951-07100)