Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) Installation

Steering. Land Cruiser. Urj200, 202 Grj200 Vdj200
Steering Column. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT

  2. INSTALL STEERING COLUMN HOLE COVER SUB-ASSEMBLY

  3. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

  4. INSTALL STEERING COLUMN ASSEMBLY

  5. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY

  6. INSTALL WIRE HARNESS PROTECTOR AND WIRE HARNESS

  7. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)

  8. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag)

  9. INSTALL NO. 1 SWITCH HOLE BASE

  10. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL

  11. INSTALL COWL SIDE TRIM BOARD LH

  12. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Floor Under Cover)

  13. INSTALL FRONT DOOR SCUFF PLATE LH

  14. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/o Multi-information Display)

  15. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/ Multi-information Display)

  16. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH

  17. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH

  18. INSTALL INSTRUMENT SIDE PANEL LH

  19. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH

  20. INSTALL NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION

  21. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

  22. INSTALL UPPER STEERING COLUMN COVER

  23. INSTALL LOWER STEERING COLUMN COVER

  24. INSTALL STEERING WHEEL ASSEMBLY

  25. INSTALL STEERING PAD

  26. INSTALL LOWER NO. 2 STEERING WHEEL COVER

  27. INSTALL LOWER NO. 3 STEERING WHEEL COVER

  28. CHECK FRONT WHEELS FACING STRAIGHT AHEAD

  29. INSTALL FRONT WHEEL

  30. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  31. INSPECT SRS WARNING LIGHT

Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) -- Installation


HINT:
  1. Use the same procedure for RHD and LHD vehicles.
  2. The procedure listed below is for LHD vehicles.


1. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Column.Power Tilt And Power Telescopic Steering Column System.Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column)  Installation
  1. Align the part of the dust cover labeled A with the No. 2 steering intermediate shaft, and install the No. 2 steering intermediate shaft assembly to the steering link assembly.

    Text in Illustration
    *a
    Matchmark
  1. Install the bolt.

    Torque:
    35 N*m{357 kgf*cm, 26 ft.*lbf}
    NOTICE:
    Be careful not to damage the dust cover.


2. INSTALL STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the 4 bolts and nut.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
    NOTICE:
    Do not fold back the boot part of the steering hole cover or extend it excessively. if it is extended excessively, return it to its original position.
    HINT:
    Install the steering intermediate shaft assembly from the inside of the vehicle.
  1. Using needle nose pliers, lock the clamp to the steering column hole cover to install it.

    NOTICE:
    Be careful when performing the operation as the clamp may not lock if the claws of the clamp are deformed.


3. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Column.Power Tilt And Power Telescopic Steering Column System.Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column)  Installation
  1. Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering intermediate shaft assembly.

    Text in Illustration
    *a
    Matchmark
    HINT:
    Install the steering intermediate shaft from the inside of the vehicle.
  1. Install the bolt.

    Torque:
    35 N*m{357 kgf*cm, 26 ft.*lbf}


4. INSTALL STEERING COLUMN ASSEMBLY
  1. Align the matchmarks on the steering intermediate shaft and the steering column.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Column.Power Tilt And Power Telescopic Steering Column System.Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column)  Installation
  1. Install the bolt.

    Text in Illustration
    *a
    Matchmark
    Torque:
    35 N*m{357 kgf*cm, 26 ft.*lbf}


  1. w/o Entry and Start System:



      Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Column.Power Tilt And Power Telescopic Steering Column System.Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column)  Installation
    1. Install the steering column with the 4 nuts.

      Torque:
      21 N*m{214 kgf*cm, 15 ft.*lbf}


  1. w/ Entry and Start System



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Install the steering column with the 4 nuts.

      Torque:
      26 N*m{265 kgf*cm, 19 ft.*lbf}


5. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY
  1. Attach the 2 claws to install the duct.

  1. Install the clip.



6. INSTALL WIRE HARNESS PROTECTOR AND WIRE HARNESS


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 2 claws to connect the wire harness protector and wire harness.



7. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Column.Power Tilt And Power Telescopic Steering Column System.Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column)  Installation
  1. Connect the connector.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.
  1. Install the driver side knee airbag with the 5 bolts.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


8. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 2 claws and connect the DLC3.

  1. Install the lower instrument panel with the 5 bolts.



9. INSTALL NO. 1 SWITCH HOLE BASE


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Connect the connectors.

  1. Attach the 4 claws to install the No. 1 switch hole base.



10. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL
  1. Connect the connectors.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. for Automatic Air Conditioning System:

    1. Attach the 2 claws to install the room temperature sensor.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 2 claws to connect the 2 control cables.



  1. w/ Driver Side Knee Airbag:

    1. Attach the 16 claws to install the lower No. 1 instrument panel finish panel.



    2. Install the 2 bolts.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Column.Power Tilt And Power Telescopic Steering Column System.Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column)  Installation



  1. w/o Driver Side Knee Airbag:

    1. Attach the 9 claws to install the lower No. 1 instrument panel finish panel.



    2. Install the 2 bolts.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Column.Power Tilt And Power Telescopic Steering Column System.Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column)  Installation



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 2 claws to close the hole cover.



11. INSTALL COWL SIDE TRIM BOARD LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 2 clips to install the cowl side trim board.

  1. Install the cap nut.



12. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Floor Under Cover)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Connect the connectors.

  1. Attach the 3 claws to install the No. 1 instrument panel under cover.

  1. Install the 2 screws.



13. INSTALL FRONT DOOR SCUFF PLATE LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 7 claws and 4 clips to install the scuff plate.



14. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/o Multi-information Display)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 9 claws to install the instrument cluster finish panel.



15. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/ Multi-information Display)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Connect the connector.

  1. Attach the 9 claws to install the instrument cluster finish panel.



16. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH


  1. Attach the 2 claws to install the No. 2 instrument cluster finish panel garnish.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Column.Power Tilt And Power Telescopic Steering Column System.Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column)  Installation


    Text in Illustration
    *A
    w/ Entry and Start System
    *B
    w/o Entry and Start System


17. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 3 claws to install the No. 1 instrument cluster finish panel garnish.



18. INSTALL INSTRUMENT SIDE PANEL LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 6 claws to install the instrument side panel.



19. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Connect the connectors and attach the 2 clamps.

  1. Attach the 8 claws to install the lower instrument panel pad sub-assembly.

  1. Install the clip and screw.



20. INSTALL NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 7 claws to install the No. 2 instrument panel finish panel cushion.



21. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Column.Power Tilt And Power Telescopic Steering Column System.Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column)  Installation
  1. Using pliers, grip the claws of the clamp and install the combination switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.

  1. Connect the connectors to the combination switch with spiral cable.



22. INSTALL UPPER STEERING COLUMN COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the claw to install the upper steering column cover.

  1. Attach the 4 clips to install the upper steering column cover onto the instrument cluster finish panel.



23. INSTALL LOWER STEERING COLUMN COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 2 claws to install the lower steering column cover.

  1. Install the 3 screws.



24. INSTALL STEERING WHEEL ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Column.Power Tilt And Power Telescopic Steering Column System.Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column)  Installation
  1. Align the matchmarks on the steering wheel assembly and steering main shaft assembly.

    Text in Illustration
    *a
    Matchmark
  1. Install the steering wheel assembly set nut.

    Torque:
    50 N*m{510 kgf*cm, 37 ft.*lbf}


25. INSTALL STEERING PAD


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Support the steering pad with one hand.

  1. Connect the 2 connectors to the steering pad.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.
  1. Connect the horn connector.

  1. Confirm that the circumference groove of the "TORX" screw fits in the screw case, and place the steering pad onto the steering wheel.

  1. Using a T30 "TORX" socket wrench, tighten the 2 screws.

    Torque:
    8.8 N*m{90 kgf*cm, 78 in.*lbf}


26. INSTALL LOWER NO. 2 STEERING WHEEL COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Column.Power Tilt And Power Telescopic Steering Column System.Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column)  Installation
  1. Attach the 2 claws to install the cover.



27. INSTALL LOWER NO. 3 STEERING WHEEL COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 2 claws to install the cover.



28. CHECK FRONT WHEELS FACING STRAIGHT AHEAD


29. INSTALL FRONT WHEEL


30. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


31. INSPECT SRS WARNING LIGHT
  1. Inspect the SRS warning light (Click here).