Vane Pump (For 1Vd-Ftv Without Dpf) Reassembly

Steering. Land Cruiser. Urj200, 202 Grj200 Vdj200
Power Assist Systems. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL VANE PUMP HOUSING OIL SEAL

  2. INSTALL VANE PUMP SHAFT BEARING

  3. INSTALL VANE PUMP SHAFT WITH VANE PUMP SHAFT BEARING

  4. INSTALL VANE PUMP GEAR

  5. INSTALL VANE PUMP FRONT SIDE PLATE

  6. INSTALL VANE PUMP CAM RING

  7. INSTALL VANE PUMP ROTOR AND VANE PUMP PLATE

  8. INSTALL REAR VANE PUMP HOUSING

  9. INSTALL FLOW CONTROL VALVE

  10. INSTALL POWER STEERING SUCTION PORT UNION

  11. INSPECT TOTAL PRELOAD

Vane Pump (For 1Vd-Ftv Without Dpf) -- Reassembly


NOTICE:
When installing parts, coat the parts indicated by arrows with power steering fluid (Click here).


1. INSTALL VANE PUMP HOUSING OIL SEAL
  1. Coat the lip of a new oil seal with power steering fluid.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Vd-Ftv Without Dpf)  Reassembly
  1. Using SST and a press, press in the oil seal.

    SST
    09950-60010(09951-00320)
    09950-70010(09951-07150)
    NOTICE:
    1. Do not mistake the direction of the oil seal.
    2. Do not damage the oil seal.


2. INSTALL VANE PUMP SHAFT BEARING


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a brass bar and hammer, tap on a new snap ring.

    NOTICE:
    Be careful not to damage the shaft.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a press, press in the shaft into the bearing.

    NOTICE:
    Be careful not to damage the bearing.


3. INSTALL VANE PUMP SHAFT WITH VANE PUMP SHAFT BEARING
  1. Temporarily install the rear housing to the front housing.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Vd-Ftv Without Dpf)  Reassembly
  1. Using SST and a press, press in the shaft with bearing into the front housing.

    SST
    09632-36010
  1. Using a screwdriver, install a new snap ring into the front housing.



4. INSTALL VANE PUMP GEAR


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Vd-Ftv Without Dpf)  Reassembly
  1. Using SST and a press, press in the gear to the shaft.

    SST
    09950-60010(09951-00420)
    09950-70010(09951-07150)
  1. Remove the rear housing from the front housing.



5. INSTALL VANE PUMP FRONT SIDE PLATE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Coat a new O-ring with power steering fluid and install it into the front housing.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Coat a new O-ring with power steering fluid and install it onto the front side plate.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Vd-Ftv Without Dpf)  Reassembly
  1. Align the notch of the front side plate with the notch of the front housing, and install the front side plate.

    NOTICE:
    Make sure that the front side plate is installed facing in the correct direction.


6. INSTALL VANE PUMP CAM RING


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Vd-Ftv Without Dpf)  Reassembly
  1. Align the notch of the cam ring with the notch of the front side plate, and install the cam ring with the inscribed mark facing upward.

    NOTICE:
    Make sure that the cam ring is installed facing in the correct direction.


7. INSTALL VANE PUMP ROTOR AND VANE PUMP PLATE
  1. Install the rotor with the inscribed mark facing upward.

  1. Coat the 10 vane pump plates with power steering fluid.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Vd-Ftv Without Dpf)  Reassembly
  1. Install the 10 vane pump plates with the round end facing upward.

    NOTICE:
    Make sure that the 10 vane pump plates are installed facing in the correct direction.


8. INSTALL REAR VANE PUMP HOUSING
  1. Coat a new O-ring with power steering fluid and install it onto the rear housing.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Vd-Ftv Without Dpf)  Reassembly
  1. Align the straight pin of the rear housing with the notches of the cam ring, front side plate and front housing.

    NOTICE:
    Make sure that the O-ring is not protruding anywhere when installing the vane pump rear housing.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the rear housing with the 4 bolts.

    Torque:
    22 N*m{224 kgf*cm, 16 ft.*lbf}


9. INSTALL FLOW CONTROL VALVE


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Coat the flow control valve with power steering fluid.

  1. Install the compression spring and flow control valve to the front housing.

    NOTICE:
    Do not mistake the direction of the control valve.
  1. Coat a new O-ring with power steering fluid and install it onto the pressure port union.

  1. Install the pressure port union to the front housing.

    Torque:
    69 N*m{704 kgf*cm, 51 ft.*lbf}
  1. Install the pressure feed union with the bolt to the pressure port union.

    Torque:
    69 N*m{704 kgf*cm, 51 ft.*lbf}


10. INSTALL POWER STEERING SUCTION PORT UNION
  1. Coat a new O-ring with power steering fluid and install it to the suction port union.

  1. Install the suction port union to the vane pump with the bolt.

    Torque:
    12 N*m{122 kgf*cm, 9 ft.*lbf}


11. INSPECT TOTAL PRELOAD
  1. Check that the pump rotates smoothly without abnormal noise.

  1. Temporarily install a service bolt.

    Recommended service bolt:
    Thread diameter:
    10 mm (0.394 in.)
    Thread pitch:
    1.25 mm (0.0493 in.)
    Bolt length:
    50 mm (1.97 in.)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Vd-Ftv Without Dpf)  Reassembly
  1. Using a torque wrench, measure the pump rotating torque.

    Standard rotating torque:
    0.27 N*m (2.8 kgf*cm, 2.4 in.*lbf) or less
    If the rotating torque is not as specified, check the oil seal.