Vane Pump (For 1Vd-Ftv Without Dpf) Removal

Steering. Land Cruiser. Urj200, 202 Grj200 Vdj200
Power Assist Systems. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE UPPER RADIATOR SUPPORT SEAL

  4. REMOVE FRONT FENDER APRON TRIM PACKING A

  5. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

  6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

  7. REMOVE NO. 1 AIR CLEANER HOSE

  8. REMOVE INTAKE AIR CONNECTOR

  9. REMOVE RADIATOR RESERVOIR ASSEMBLY

  10. REMOVE V-RIBBED BELT (w/ Viscous Heater)

  11. REMOVE NO. 1 IDLER PULLEY (w/ Viscous Heater)

  12. REMOVE NO. 3 IDLER PULLEY (w/ Viscous Heater)

  13. REMOVE V-RIBBED BELT

  14. DRAIN POWER STEERING FLUID

  15. DISCONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE

  16. DISCONNECT POWER STEERING OIL PRESSURE SWITCH CONNECTOR

  17. REMOVE PRESSURE FEED TUBE ASSEMBLY

  18. REMOVE VANE PUMP ASSEMBLY

Vane Pump (For 1Vd-Ftv Without Dpf) -- Removal



1. PRECAUTION
NOTICE:
After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


3. REMOVE UPPER RADIATOR SUPPORT SEAL

  1. Remove the 7 clips and upper radiator support seal.



4. REMOVE FRONT FENDER APRON TRIM PACKING A


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 3 clips and front fender apron seal front RH.



5. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 nuts and No. 1 engine cover.



6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Loosen the hose clamp.

  1. Disconnect the mass air flow meter connector and using a clip remover, detach the wire harness clamp from the air cleaner cap.

  1. Detach the 4 clamps and remove the air cleaner cap.



7. REMOVE NO. 1 AIR CLEANER HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Loosen the hose clamp and remove the No. 1 air cleaner hose.



8. REMOVE INTAKE AIR CONNECTOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Vd-Ftv Without Dpf) Removal

  1. w/ Viscous Heater:
    Disconnect the 2 connectors from the viscous with magnet clutch heater and water temperature sensor.

    Text in Illustration
    *A
    		w/ Viscous Heater

  1. w/o Viscous Heater:
    Disconnect the connector from the water temperature sensor.

  1. Using a clip remover, detach the 3 wire harness clamps.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Loosen the 2 hose clamps and remove the 2 bolts and intake air connector.



9. REMOVE RADIATOR RESERVOIR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the 2 hoses.

  1. Remove the 3 bolts and radiator reservoir.



10. REMOVE V-RIBBED BELT (w/ Viscous Heater)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Loosen the lock nut and turn the bolt counterclockwise.

  1. Remove the V-ribbed belt.



11. REMOVE NO. 1 IDLER PULLEY (w/ Viscous Heater)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the bolt, cover, No. 1 idler pulley and collar.



12. REMOVE NO. 3 IDLER PULLEY (w/ Viscous Heater)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the nut and No. 3 idler pulley.



13. REMOVE V-RIBBED BELT


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a wrench to the V-ribbed belt tensioner bracket, turn the wrench clockwise and remove the V-ribbed belt.



14. DRAIN POWER STEERING FLUID


15. DISCONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Slide the clip and disconnect the No. 1 oil reservoir to pump hose from the vane pump.



16. DISCONNECT POWER STEERING OIL PRESSURE SWITCH CONNECTOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the connector.



17. REMOVE PRESSURE FEED TUBE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the union bolt, union and disconnect the pressure feed tube.

  1. Remove the gasket.



18. REMOVE VANE PUMP ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 nuts and vane pump.

  1. Remove the O-ring from the vane pump.