Vane Pump (For 3Ur-Fe) Removal

Steering. Land Cruiser. Urj200, 202 Grj200 Vdj200
Power Assist Systems. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE FRONT WHEEL RH

  4. REMOVE FRONT FENDER APRON TRIM PACKING A

  5. REMOVE V-BANK COVER SUB-ASSEMBLY

  6. REMOVE AIR CLEANER HOSE ASSEMBLY

  7. REMOVE AIR CLEANER ASSEMBLY

  8. REMOVE FAN AND GENERATOR V BELT

  9. DRAIN POWER STEERING FLUID

  10. DISCONNECT POWER STEERING OIL PRESSURE SENSOR CONNECTOR

  11. DISCONNECT PRESSURE FEED TUBE

  12. DISCONNECT SUCTION HOSE

  13. REMOVE VANE PUMP ASSEMBLY

Vane Pump (For 3Ur-Fe) -- Removal



1. PRECAUTION
NOTICE:
After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


3. REMOVE FRONT WHEEL RH


4. REMOVE FRONT FENDER APRON TRIM PACKING A


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a clip remover, remove the 3 clips and fender apron seal.



5. REMOVE V-BANK COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 3Ur-Fe) Removal

  1. Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

    Text in Illustration
    *1
    		Bracket
    *2
    		Hook
    *3
    		Pin
    *4
    		Grommet


6. REMOVE AIR CLEANER HOSE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the vacuum hose and No. 2 ventilation hose.

  1. Loosen the 2 hose clamps.

  1. Remove the air cleaner hose.



7. REMOVE AIR CLEANER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 3 bolts and air cleaner.



8. REMOVE FAN AND GENERATOR V BELT


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 3Ur-Fe) Removal

  1. While turning the belt tensioner counterclockwise, align the service hole for the belt tensioner and the belt tensioner fixing position, and then insert a bar of 5 mm (0.197 in.) into the service hole to fix the belt tensioner in place.

    Text in Illustration
    *1
    		Bar
    HINT:
    The pulley bolt for the belt tensioner has a left-hand thread.

  1. Remove the V belt.



9. DRAIN POWER STEERING FLUID


10. DISCONNECT POWER STEERING OIL PRESSURE SENSOR CONNECTOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the wire harness clamp and disconnect the connector.



11. DISCONNECT PRESSURE FEED TUBE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 3Ur-Fe) Removal

  1. Remove the bolt and disconnect the pressure feed tube.

    Text in Illustration
    *1
    		Pressure feed tube

  1. Remove the gasket.



12. DISCONNECT SUCTION HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Slide the clip and disconnect the suction hose from the vane pump.



13. REMOVE VANE PUMP ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts and vane pump.