Front Stabilizer Bar (W/ Kdss) Removal

Suspension. Land Cruiser. Urj200, 202 Grj200 Vdj200
Front Suspension. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE STABILIZER CONTROL VALVE PROTECTOR

  2. OPEN STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE

  3. REMOVE FRONT WHEEL

  4. REMOVE TAILPIPE ASSEMBLY

  5. REMOVE EXHAUST CENTER PIPE ASSEMBLY

  6. DISCHARGE SUSPENSION FLUID PRESSURE

  7. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

  8. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

  9. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  10. REMOVE FRONT FENDER APRON TRIM PACKING B

  11. REMOVE FRONT FENDER APRON TRIM PACKING D

  12. REMOVE STABILIZER CONTROL TUBE PROTECTOR

  13. DISCONNECT FRONT NO. 1 STABILIZER CONTROL TUBE ASSEMBLY

  14. LOOSEN FRONT NO. 1 STABILIZER BRACKET LH

  15. LOOSEN FRONT NO. 1 STABILIZER BRACKET RH

  16. REMOVE FRONT STABILIZER LINK ASSEMBLY LH

  17. REMOVE FRONT STABILIZER LINK ASSEMBLY RH

  18. REMOVE FRONT NO. 1 STABILIZER BRACKET LH

  19. REMOVE FRONT NO. 1 STABILIZER BRACKET RH

  20. DISCONNECT FRONT STABILIZER CONTROL CYLINDER

  21. REMOVE FRONT STABILIZER BAR

  22. REMOVE FRONT NO. 1 STABILIZER BAR BUSH

  23. REMOVE FRONT STABILIZER CONTROL ARM ASSEMBLY

  24. REMOVE FRONT NO. 1 SUSPENSION CONTROL BLEEDER PLUG

Front Stabilizer Bar (W/ Kdss) -- Removal



1. REMOVE STABILIZER CONTROL VALVE PROTECTOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the clamp, and disconnect the connector from the protector.

  1. Remove the 3 bolts and protector.



2. OPEN STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE


  1. Using a 5 mm hexagon socket wrench, loosen the lower and upper chamber shutter valves of the stabilizer control with accumulator housing 2.0 to 3.5 turns.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Front Suspension.Front Suspension System.Front Stabilizer Bar (W/ Kdss)  Removal

    NOTICE:
    1. When loosening a shutter valve, make sure that the end protrudes 2 to 3.5 mm (0.0787 to 0.137 in.) from the surface of the block, and do not turn the shutter valve any further.
    2. Do not remove the shutter valves.


3. REMOVE FRONT WHEEL


4. REMOVE TAILPIPE ASSEMBLY
  1. for 1GR-FE:
    Remove the tailpipe (Click here).

  1. for 1UR-FE:
    Remove the tailpipe (Click here).

  1. for 3UR-FE:
    Remove the tailpipe (Click here).

  1. for 1VD-FTV (w/ DPF):
    Remove the tailpipe (Click here).

  1. for 1VD-FTV (w/o DPF):
    Remove the tailpipe (Click here).



5. REMOVE EXHAUST CENTER PIPE ASSEMBLY
  1. for 1GR-FE:
    Remove the center exhaust pipe (Click here).

  1. for 1UR-FE:
    Remove the center exhaust pipe (Click here).

  1. for 3UR-FE:
    Remove the center exhaust pipe (Click here).

  1. for 1VD-FTV (w/ DPF):
    Remove the center exhaust pipe (Click here).

  1. for 1VD-FTV (w/o DPF):
    Remove the center exhaust pipe (Click here).



6. DISCHARGE SUSPENSION FLUID PRESSURE


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Connect the hose to the bleeder plug for the stabilizer control with accumulator housing and loosen the bleeder plug.

    CAUTION:
    Be careful as the vehicle height will rapidly decrease when the bleeder plug of the stabilizer control with accumulator housing is loosened.
  1. Discharge the suspension fluid from the stabilizer control with accumulator housing.

  1. After the fluid pressure has dropped and oil has drained out, tighten the bleeder plug and remove the hose.

    Torque:
    8.3 N*m{85 kgf*cm, 73 in.*lbf}


7. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and screw.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.



8. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and 2 screws.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.



9. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 10 bolts and No. 1 engine under cover sub-assembly.



10. REMOVE FRONT FENDER APRON TRIM PACKING B


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a clip remover, remove the 3 clips and apron trim packing.



11. REMOVE FRONT FENDER APRON TRIM PACKING D


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a clip remover, remove the 4 clips and apron trim packing.



12. REMOVE STABILIZER CONTROL TUBE PROTECTOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and tube protector.



13. DISCONNECT FRONT NO. 1 STABILIZER CONTROL TUBE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 union bolts and 2 gaskets, and disconnect the stabilizer control tube.



14. LOOSEN FRONT NO. 1 STABILIZER BRACKET LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Loosen the 2 bolts of the front stabilizer brackets.



15. LOOSEN FRONT NO. 1 STABILIZER BRACKET RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Loosen the 2 bolts of the front stabilizer brackets.



16. REMOVE FRONT STABILIZER LINK ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts, nut and stabilizer link.



17. REMOVE FRONT STABILIZER LINK ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt, nut and stabilizer link.

    HINT:
    If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud.


18. REMOVE FRONT NO. 1 STABILIZER BRACKET LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and stabilizer bracket from the front frame assembly.



19. REMOVE FRONT NO. 1 STABILIZER BRACKET RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and stabilizer bracket from the front frame assembly.



20. DISCONNECT FRONT STABILIZER CONTROL CYLINDER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt, washer, nut, and stabilizer control cylinder from the frame assembly.



21. REMOVE FRONT STABILIZER BAR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt, nut and front stabilizer bar from the stabilizer control arm.



22. REMOVE FRONT NO. 1 STABILIZER BAR BUSH
  1. Remove the 2 stabilizer bar bushes from the front stabilizer bar.



23. REMOVE FRONT STABILIZER CONTROL ARM ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt, nut and front stabilizer control arm from the front stabilizer control cylinder.



24. REMOVE FRONT NO. 1 SUSPENSION CONTROL BLEEDER PLUG


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 front suspension control bleeder plugs from the front stabilizer control cylinder.