Front Lower Suspension Arm Removal

Suspension. Land Cruiser. Urj200, 202 Grj200 Vdj200
Front Suspension. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE STABILIZER CONTROL VALVE PROTECTOR (w/ KDSS)

  2. OPEN STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE (w/ KDSS)

  3. REMOVE FRONT WHEEL

  4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

  5. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

  6. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  7. LOOSEN FRONT NO. 1 STABILIZER BRACKET LH

  8. LOOSEN FRONT NO. 1 STABILIZER BRACKET RH

  9. REMOVE FRONT STABILIZER LINK ASSEMBLY LH (w/ KDSS)

  10. REMOVE FRONT STABILIZER LINK ASSEMBLY LH (w/o KDSS)

  11. REMOVE FRONT STABILIZER LINK ASSEMBLY RH

  12. DISCONNECT FRONT SHOCK ABSORBER WITH COIL SPRING LH

  13. DISCONNECT FRONT LOWER BALL JOINT ATTACHMENT LH

  14. REMOVE FRONT NO. 1 SUSPENSION ARM LOWER SUB-ASSEMBLY LH

  15. REMOVE FRONT LOWER BALL JOINT ATTACHMENT LH

Front Lower Suspension Arm -- Removal


HINT:
  1. Use the same procedures for the RH side and LH side.
  2. The procedures listed below are for the LH side.


1. REMOVE STABILIZER CONTROL VALVE PROTECTOR (w/ KDSS)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the clamp, and disconnect the connector from the protector.

  1. Remove the 3 bolts and protector.



2. OPEN STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE (w/ KDSS)


  1. Using a 5 mm hexagon socket wrench, loosen the lower and upper chamber shutter valves of the stabilizer control with accumulator housing 2.0 to 3.5 turns.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Front Suspension.Front Suspension System.Front Lower Suspension Arm Removal

    NOTICE:
    1. When loosening a shutter valve, make sure that the end protrudes 2 to 3.5 mm (0.0787 to 0.137 in.) from the surface of the block, and do not turn the shutter valve any further.
    2. Do not remove the shutter valves.


3. REMOVE FRONT WHEEL


4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 3 bolts and screw.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.



5. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 3 bolts and 2 screws.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.



6. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 10 bolts and No. 1 engine under cover sub-assembly.



7. LOOSEN FRONT NO. 1 STABILIZER BRACKET LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Loosen the 2 bolts of the front stabilizer brackets.



8. LOOSEN FRONT NO. 1 STABILIZER BRACKET RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Loosen the 2 bolts of the front stabilizer brackets.



9. REMOVE FRONT STABILIZER LINK ASSEMBLY LH (w/ KDSS)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts, nut and stabilizer link.



10. REMOVE FRONT STABILIZER LINK ASSEMBLY LH (w/o KDSS)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the bolt, nut and stabilizer link.



11. REMOVE FRONT STABILIZER LINK ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the bolt, nut and stabilizer link.

    HINT:
    If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud.


12. DISCONNECT FRONT SHOCK ABSORBER WITH COIL SPRING LH


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the nut and bolt, and disconnect the shock absorber from the lower side.



13. DISCONNECT FRONT LOWER BALL JOINT ATTACHMENT LH


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts and disconnect the attachment from the steering knuckle.



14. REMOVE FRONT NO. 1 SUSPENSION ARM LOWER SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Support the front suspension LH with a jack.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Front Suspension.Front Suspension System.Front Lower Suspension Arm Removal

  1. Place matchmarks on the No. 2 camber adjusting cam and No. 2 suspension toe adjusting plate.

  1. Remove the nut, washer, No. 2 camber adjusting cam, camber adjusting cam assembly, bolt, toe adjusting cam, No. 2 suspension toe adjusting plate and front No. 1 suspension arm lower LH.



15. REMOVE FRONT LOWER BALL JOINT ATTACHMENT LH

  1. Remove the cotter pin and nut.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Front Suspension.Front Suspension System.Front Lower Suspension Arm Removal

  1. Using SST, remove the lower ball joint attachment.

    SST
    09950-40011(09951-04010,09953-04020,09954-04010,09955-04031,09958-04011,09952-04010)
    09955-04090
    HINT:
    Claw A 09955-04090
    Claw B 09955-04031