Damping Force Control Actuator (For Front Side) Removal

Suspension. Land Cruiser. Urj200, 202 Grj200 Vdj200
Suspension Control. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE SIDE STEP ASSEMBLY LH

  2. REMOVE HEIGHT CONTROL PROTECTOR PIPE

  3. REMOVE HEIGHT CONTROL CYLINDER BRACKET ASSEMBLY

  4. DISCHARGE SUSPENSION FLUID PRESSURE

  5. REMOVE NO. 1 HEIGHT CONTROL TUBE LH

  6. REMOVE FRONT NO. 1 SUSPENSION CONTROL ACCUMULATOR ASSEMBLY LH

  7. REMOVE FRONT NO. 2 SUSPENSION CONTROL ACCUMULATOR LH

  8. REMOVE NO. 2 HEIGHT CONTROL TUBE LH

  9. DISCONNECT NO. 2 SUSPENSION CONTROL PRESSURE HOSE

  10. REMOVE FRONT SHOCK ABSORBER CONTROL VALVE ASSEMBLY LH

  11. REMOVE FRONT NO. 3 SUSPENSION CONTROL ACCUMULATOR LH

  12. REMOVE FRONT SUSPENSION CONTROL VALVE ASSEMBLY LH

Damping Force Control Actuator (For Front Side) -- Removal


HINT:
  1. Use the same procedures for the RH side and LH side.
  2. The procedures listed below are for the LH side.


1. REMOVE SIDE STEP ASSEMBLY LH


  1. Remove the 6 bolts and side step.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Suspension Control.Suspension Control System.Damping Force Control Actuator (For Front Side)  Removal



2. REMOVE HEIGHT CONTROL PROTECTOR PIPE


  1. Remove the 6 bolts and protector pipe.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Suspension Control.Suspension Control System.Damping Force Control Actuator (For Front Side)  Removal



3. REMOVE HEIGHT CONTROL CYLINDER BRACKET ASSEMBLY


  1. Remove the 6 bolts and 3 brackets from the frame.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Suspension Control.Suspension Control System.Damping Force Control Actuator (For Front Side)  Removal



4. DISCHARGE SUSPENSION FLUID PRESSURE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Connect a hose to the bleeder plug for the shock absorber control valve and loosen the bleeder plug.

  1. Discharge the suspension fluid pressure.

  1. After the fluid pressure has dropped and oil has drained out, tighten the bleeder plug and remove the hose.

    Torque:
    8.3 N*m{85 kgf*cm, 73 in.*lbf}


5. REMOVE NO. 1 HEIGHT CONTROL TUBE LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Suspension Control.Suspension Control System.Damping Force Control Actuator (For Front Side)  Removal
  1. Remove the union bolt and gasket from the front No. 1 accumulator.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a union nut wrench, remove the No. 1 control tube from the shock absorber control valve.



6. REMOVE FRONT NO. 1 SUSPENSION CONTROL ACCUMULATOR ASSEMBLY LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and No. 1 suspension control accumulator from the vehicle.



7. REMOVE FRONT NO. 2 SUSPENSION CONTROL ACCUMULATOR LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the No. 2 control accumulator and O-ring from the front shock absorber control valve.



8. REMOVE NO. 2 HEIGHT CONTROL TUBE LH
  1. Using a union nut wrench, disconnect the No. 2 control tube from the No. 3 height control tube, shock absorber control valve and control valve.



  1. Remove the bolt and No. 2 control tube.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Suspension Control.Suspension Control System.Damping Force Control Actuator (For Front Side)  Removal



9. DISCONNECT NO. 2 SUSPENSION CONTROL PRESSURE HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Suspension Control.Suspension Control System.Damping Force Control Actuator (For Front Side)  Removal
  1. Remove the union bolt and gasket, then disconnect the No. 2 pressure hose from the shock absorber control valve.



10. REMOVE FRONT SHOCK ABSORBER CONTROL VALVE ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and control valve.

  1. Remove the cap and bleeder plug.



11. REMOVE FRONT NO. 3 SUSPENSION CONTROL ACCUMULATOR LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the control accumulator from the control valve.

  1. Remove the O-ring and back-up ring from the accumulator.



12. REMOVE FRONT SUSPENSION CONTROL VALVE ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the connector from the control valve.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and control valve.