Suspension Control Cylinder Removal

Suspension. Land Cruiser. Urj200, 202 Grj200 Vdj200
Suspension Control. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE TAILPIPE ASSEMBLY

  2. REMOVE CENTER EXHAUST PIPE ASSEMBLY

  3. REMOVE HEIGHT CONTROL UNIT INSULATOR

  4. DISCHARGE SUSPENSION FLUID PRESSURE

  5. REMOVE NO. 7 HEIGHT CONTROL TUBE

  6. REMOVE SUSPENSION CONTROL PUMP ACCUMULATOR ASSEMBLY

  7. REMOVE CLAMP

  8. REMOVE NO. 6 HEIGHT CONTROL TUBE

  9. REMOVE NO. 6 HEIGHT CONTROL TUBE LH

  10. REMOVE NO. 5 HEIGHT CONTROL TUBE LH

  11. REMOVE NO. 5 HEIGHT CONTROL TUBE

  12. DISCONNECT REAR NO. 4 HEIGHT CONTROL TUBE

  13. REMOVE NO. 1 HEIGHT CONTROL VALVE ASSEMBLY

  14. DISCONNECT NO. 3 HEIGHT CONTROL TUBE

  15. DISCONNECT NO. 4 HEIGHT CONTROL TUBE LH

  16. DISCONNECT NO. 4 HEIGHT CONTROL TUBE

  17. DISCONNECT NO. 3 HEIGHT CONTROL TUBE LH

  18. REMOVE HEIGHT CONTROL BRACKET WITH CYLINDER ASSEMBLY

  19. REMOVE CENTER SUSPENSION CONTROL CYLINDER SUB-ASSEMBLY

Suspension Control Cylinder -- Removal



1. REMOVE TAILPIPE ASSEMBLY

  1. for 1GR-FE:
    Remove the tailpipe (Click here).

  1. for 1UR-FE:
    Remove the tailpipe (Click here).

  1. for 3UR-FE:
    Remove the tailpipe (Click here).

  1. for 1VD-FTV:
    Remove the tailpipe (Click here).



2. REMOVE CENTER EXHAUST PIPE ASSEMBLY

  1. for 1GR-FE:
    Remove the center exhaust pipe (Click here).

  1. for 1UR-FE:
    Remove the center exhaust pipe (Click here).

  1. for 3UR-FE:
    Remove the center exhaust pipe (Click here).

  1. for 1VD-FTV:
    Remove the center exhaust pipe (Click here).



3. REMOVE HEIGHT CONTROL UNIT INSULATOR


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 3 bolts and insulator from the control unit.



4. DISCHARGE SUSPENSION FLUID PRESSURE


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Connect a hose to the bleeder plug for the height control accumulator and loosen the bleeder plug.

  1. Discharge the suspension fluid pressure.

  1. After the fluid pressure has dropped and oil has drained out, tighten the bleeder plug and remove the hose.

    Torque:
    6.9 N*m{70 kgf*cm, 61 in.*lbf}


5. REMOVE NO. 7 HEIGHT CONTROL TUBE


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a union nut wrench, remove the control tube from the control valve and pump accumulator.



6. REMOVE SUSPENSION CONTROL PUMP ACCUMULATOR ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 3 nuts and pump accumulator.



7. REMOVE CLAMP

  1. Remove the clamp from the 3 height control tubes.



8. REMOVE NO. 6 HEIGHT CONTROL TUBE


Land Cruiser. Urj200, 202 Grj200 Vdj200.Suspension Control.Suspension Control System.Suspension Control Cylinder Removal

  1. Using a union nut wrench, remove the No. 6 height control tube from the control valve and center cylinder.



9. REMOVE NO. 6 HEIGHT CONTROL TUBE LH


  1. Using a union nut wrench, remove the No. 6 height control tube LH from the control valve and center cylinder.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Suspension Control.Suspension Control System.Suspension Control Cylinder Removal



10. REMOVE NO. 5 HEIGHT CONTROL TUBE LH


Land Cruiser. Urj200, 202 Grj200 Vdj200.Suspension Control.Suspension Control System.Suspension Control Cylinder Removal

  1. Using a union nut wrench, remove the No. 5 height control tube LH from the control valve and center cylinder.



11. REMOVE NO. 5 HEIGHT CONTROL TUBE


  1. Using a union nut wrench, remove the No. 5 height control tube from the control valve and center cylinder.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Suspension Control.Suspension Control System.Suspension Control Cylinder Removal



12. DISCONNECT REAR NO. 4 HEIGHT CONTROL TUBE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Suspension Control.Suspension Control System.Suspension Control Cylinder Removal

  1. Disconnect the connector.

  1. Remove the union bolt and gasket, then disconnect the rear No. 4 height control tube from the control valve.



13. REMOVE NO. 1 HEIGHT CONTROL VALVE ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 3 nuts and control valve.

  1. Remove the 3 bolt holders and 3 bolt cushions from the control valve.



14. DISCONNECT NO. 3 HEIGHT CONTROL TUBE


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the union bolt and gasket, then disconnect the No. 3 height control tube from the control cylinder.



15. DISCONNECT NO. 4 HEIGHT CONTROL TUBE LH


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the union bolt and gasket, then disconnect the No. 4 height control tube from the control cylinder.



16. DISCONNECT NO. 4 HEIGHT CONTROL TUBE


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the union bolt and gasket, then disconnect the No. 4 height control tube from the control cylinder.



17. DISCONNECT NO. 3 HEIGHT CONTROL TUBE LH


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the union bolt and gasket, then disconnect the No. 3 height control tube from the control cylinder.



18. REMOVE HEIGHT CONTROL BRACKET WITH CYLINDER ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts and bracket with cylinder.



19. REMOVE CENTER SUSPENSION CONTROL CYLINDER SUB-ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 nuts and cylinder from the bracket.