Rear Differential Lock Actuator (W/ Differential Lock) Inspection

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Axle And Differential. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSPECT DIFFERENTIAL LOCK SHIFT ACTUATOR

Rear Differential Lock Actuator (W/ Differential Lock) -- Inspection



1. INSPECT DIFFERENTIAL LOCK SHIFT ACTUATOR


  1. Check the free to lock switch.



    1. Connect lines via a relay as shown in the illustration, and check that the actuator fork moves from the free to lock position.

      NOTICE:
      1. Make sure to perform this inspection with the actuator removed from the vehicle. If this inspection is performed with the actuator installed to the vehicle, the actuator will be damaged.
      2. When inspecting the actuator, make sure to operate it with the lines connected via a relay. If the lines are not connected via a relay and battery voltage is directly applied to the actuator, the actuator will be damaged.
      HINT:
      When performing the operation described above, use the DEFOG relay.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Differential Lock Actuator (W/ Differential Lock)  Inspection

    2. After the free to lock switch is complete, check the limit switch of the shift actuator.

      Standard Resistance:
      Tester Connection
      Condition
      Specified Condition
      5 (RLY2) - 4 (GND)
      After free to lock switch is complete
      Below 12.5 Ω
      6 (RLY1) - 4 (GND)
      After free to lock switch is complete
      500 kΩ or higher
      If the result is not as specified, replace the differential lock shift actuator assembly.


  1. Check the lock to free switch.



    1. Connect lines via a relay as shown in the illustration, and check that the actuator fork moves from the lock to free position.

      NOTICE:
      1. Make sure to perform this inspection with the actuator removed from the vehicle. If this inspection is performed with the actuator installed to the vehicle, the actuator will be damaged.
      2. When inspecting the actuator, make sure to operate it with the lines connected via a relay. If the lines are not connected via a relay and battery voltage is directly applied to the actuator, the actuator will be damaged.
      HINT:
      When performing the operation described above, use the DEFOG relay.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Differential Lock Actuator (W/ Differential Lock)  Inspection

    2. After the lock to free switch is complete, check the limit switch of the shift actuator.

      Standard Resistance:
      Tester Connection
      Condition
      Specified Condition
      5 (RLY2) - 4 (GND)
      After lock to free switch is complete
      500 kΩ or higher
      6 (RLY1) - 4 (GND)
      After lock to free switch is complete
      Below 12.5 Ω
      If the result is not as specified, replace the differential lock shift actuator assembly.