Rear Differential Carrier Assembly (For Standard) Disassembly

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Axle And Differential. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSPECT RUNOUT OF REAR DRIVE PINION COMPANION FLANGE

  2. INSPECT RUNOUT OF DIFFERENTIAL RING GEAR

  3. INSPECT DIFFERENTIAL RING GEAR BACKLASH

  4. REMOVE DRIVE PINION COMPANION FLANGE REAR NUT

  5. REMOVE REAR DRIVE PINION COMPANION FLANGE REAR SUB-ASSEMBLY

  6. REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL

  7. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

  8. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING

  9. REMOVE REAR DIFFERENTIAL BEARING ADJUSTING NUT LOCK

  10. REMOVE DIFFERENTIAL CASE ASSEMBLY

  11. REMOVE DIFFERENTIAL DRIVE PINION

  12. REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

  13. REMOVE REAR DRIVE PINION REAR TAPERED ROLLER BEARING

  14. REMOVE REAR DIFFERENTIAL DRIVE PINION PLATE WASHER

  15. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING

  16. REMOVE REAR DRIVE PINION REAR TAPERED ROLLER BEARING

  17. REMOVE DIFFERENTIAL RING GEAR

  18. INSPECT RUNOUT OF DIFFERENTIAL CASE

  19. REMOVE REAR DIFFERENTIAL CASE BEARING

  20. DISASSEMBLE DIFFERENTIAL CASE

Rear Differential Carrier Assembly (For Standard) -- Disassembly



1. INSPECT RUNOUT OF REAR DRIVE PINION COMPANION FLANGE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Differential Carrier Assembly (For Standard) Disassembly

  1. Using a dial indicator, measure the runout of the companion flange vertically and laterally.

    Maximum Runout:
    Runout
    		Specified Condition
    Vertical runout
    		0.10 mm (0.00394 in.)
    Lateral runout
    		0.10 mm (0.00394 in.)
    If the runout is more than the maximum, replace the companion flange.


2. INSPECT RUNOUT OF DIFFERENTIAL RING GEAR


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a dial indicator, measure the ring gear runout.

    Maximum runout:
    0.05 mm (0.00197 in.)
    If the runout is more than the maximum, replace the ring gear.


3. INSPECT DIFFERENTIAL RING GEAR BACKLASH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a dial indicator, measure the ring gear backlash.

    Standard backlash:
    0.10 to 0.20 mm (0.00394 to 0.00787 in.)
    HINT:
    Measure at 3 or more positions around the circumference of the ring gear.
    If the backlash is not as specified, adjust the side bearing preload or repair as necessary.


4. REMOVE DRIVE PINION COMPANION FLANGE REAR NUT


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Differential Carrier Assembly (For Standard) Disassembly

  1. Using SST and a hammer, unstake the nut.

    SST
    09930-00010


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Differential Carrier Assembly (For Standard) Disassembly

  1. Using SST to hold the companion flange, remove the nut.

    SST
    09330-00021(09330-00030)


5. REMOVE REAR DRIVE PINION COMPANION FLANGE REAR SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Differential Carrier Assembly (For Standard) Disassembly

  1. Using SST, remove the companion flange.

    SST
    09950-30012(09951-03010,09953-03010,09954-03010,09955-03030,09956-03040)


6. REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Differential Carrier Assembly (For Standard) Disassembly

  1. Using SST, remove the oil seal from the differential carrier.

    SST
    09308-10010


7. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER


8. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Differential Carrier Assembly (For Standard) Disassembly

  1. Using SST, remove the front bearing (inner race) from the drive pinion.

    SST
    09556-22010
    If the front bearing is damaged or worn, replace the bearing.


9. REMOVE REAR DIFFERENTIAL BEARING ADJUSTING NUT LOCK


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts and 2 adjusting nut locks.



10. REMOVE DIFFERENTIAL CASE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Differential Carrier Assembly (For Standard) Disassembly

  1. Place matchmarks on the bearing caps and differential carrier.

  1. Remove the 4 bolts, 2 bearing caps, 2 adjusting nuts and 2 bearings (outer race).



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Differential Carrier Assembly (For Standard) Disassembly

  1. Remove the differential case from the differential carrier.

    HINT:
    Tag the 2 case bearing outer races to show the location for reassembly.


11. REMOVE DIFFERENTIAL DRIVE PINION

  1. Remove the differential drive pinion from the differential carrier.



12. REMOVE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER


13. REMOVE REAR DRIVE PINION REAR TAPERED ROLLER BEARING


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Differential Carrier Assembly (For Standard) Disassembly

  1. Using SST and a press, press out the bearing (inner race).

    SST
    09950-00020
    If either the drive pinion or ring gear is damaged, replace them as a set.


14. REMOVE REAR DIFFERENTIAL DRIVE PINION PLATE WASHER


15. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a brass bar and hammer, tap out the bearing (outer race).



16. REMOVE REAR DRIVE PINION REAR TAPERED ROLLER BEARING


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a brass bar and hammer, tap out the bearing (outer race).



17. REMOVE DIFFERENTIAL RING GEAR


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Differential Carrier Assembly (For Standard) Disassembly

  1. Place matchmarks on the ring gear and differential case.

  1. Remove the 12 ring gear set bolts.

  1. Using a plastic-faced hammer, tap on the ring gear to disconnect it from the differential case.



18. INSPECT RUNOUT OF DIFFERENTIAL CASE
HINT:
If the ring gear runout is at the maximum or less (refer to the "Inspect Runout of Differential Ring Gear" procedure), this inspection is not necessary.


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Install the differential case to the differential carrier.

  1. Using a dial indicator, measure the differential case runout.

    Maximum runout:
    0.04 mm (0.00157 in.)
    If the runout is more than the maximum, replace the differential case and side bearings as a set.

  1. Remove the differential case from the differential carrier.



19. REMOVE REAR DIFFERENTIAL CASE BEARING


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Differential Carrier Assembly (For Standard) Disassembly

  1. Using SST, remove the 2 side bearings (inner race) from the differential case.

    SST
    09950-00020
    09950-00030
    09950-40011(09957-04010)
    09950-60010(09951-00480)


20. DISASSEMBLE DIFFERENTIAL CASE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Differential Carrier Assembly (For Standard) Disassembly

  1. Place matchmarks on the differential case LH and RH.

  1. Remove the 8 bolts uniformly, a little at a time.

  1. Using a plastic-faced hammer, disconnect the differential case LH and RH.

  1. Remove the 2 side gear thrust washers, 2 side gears, spider, 4 pinion gears and 4 pinion gear thrust washers.