Rear Axle Shaft Removal

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Axle And Differential. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE STABILIZER CONTROL VALVE PROTECTOR (w/ KDSS)

  2. OPEN STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE (w/ KDSS)

  3. REMOVE REAR WHEEL LH

  4. DRAIN BRAKE FLUID

  5. DISCONNECT REAR BRAKE FLEXIBLE HOSE

  6. DISCONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH

  7. REMOVE REAR DISC LH

  8. REMOVE PARKING BRAKE SHOE RETURN TENSION SPRING LH

  9. REMOVE NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

  10. REMOVE NO. 2 PARKING BRAKE SHOE ASSEMBLY LH

  11. REMOVE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY LH

  12. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

  13. DISCONNECT REAR SPEED SENSOR LH

  14. REMOVE REAR AXLE SHAFT LH

  15. REMOVE REAR AXLE SHAFT OIL SEAL LH

Rear Axle Shaft -- Removal


HINT:
  1. Use the same procedures for the LH side and RH side.
  2. The procedures listed below are for the LH side.


1. REMOVE STABILIZER CONTROL VALVE PROTECTOR (w/ KDSS)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the clamp, and disconnect the connector from the protector.

  1. Remove the 3 bolts and protector.



2. OPEN STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE (w/ KDSS)


  1. Using a 5 mm hexagon socket wrench, loosen the lower and upper chamber shutter valves of the stabilizer control with accumulator housing 2.0 to 3.5 turns.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Axle Shaft Removal

    NOTICE:
    1. When loosening a shutter valve, make sure that the end protrudes 2 to 3.5 mm (0.0787 to 0.137 in.) from the surface of the block, and do not turn the shutter valve any further.
    2. Do not remove the shutter valves.


3. REMOVE REAR WHEEL LH


4. DRAIN BRAKE FLUID
NOTICE:
Wash off brake fluid immediately if it comes in contact with any painted surface.


5. DISCONNECT REAR BRAKE FLEXIBLE HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Axle Shaft Removal

  1. Disconnect the brake tube from the flexible hose with SST while holding the flexible hose with a wrench.

    NOTICE:
    1. Do not bend or damage the brake tube.
    2. Do not allow any foreign matter such as dirt and dust to enter the brake tube from the connecting point.

  1. Remove the clip.



6. DISCONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts and disconnect the rear disc brake cylinder.

    NOTICE:
    1. Do not twist or bend the flexible hose.
    2. Do not disconnect the flexible hose from the disc brake cylinder.


7. REMOVE REAR DISC LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Axle Shaft Removal

  1. Put matchmarks on the rear disc and axle hub if planning to reuse the disc.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Turn the shoe adjuster as shown in the illustration until the disc turns freely, and then remove the disc.



8. REMOVE PARKING BRAKE SHOE RETURN TENSION SPRING LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Axle Shaft Removal

  1. Using SST, remove the return spring.

    SST
    09703-30011


9. REMOVE NO. 1 PARKING BRAKE SHOE ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Axle Shaft Removal

  1. Using SST, remove the shoe hold down spring cup, compression spring and shoe hold down spring pin.

    SST
    09718-00011


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the tension spring from the No. 1 parking brake shoe.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the No. 1 parking brake shoe and shoe adjuster screw set.



10. REMOVE NO. 2 PARKING BRAKE SHOE ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Axle Shaft Removal

  1. Using SST, remove the shoe hold down spring cup, compression spring and shoe hold down spring pin.

    SST
    09718-00011

  1. Remove the No. 2 parking brake shoe.



11. REMOVE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY LH

  1. Disconnect the No. 3 parking brake cable from the parking brake shoe lever.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the parking brake shoe lever.



12. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the bolt and No. 3 parking brake cable.



13. DISCONNECT REAR SPEED SENSOR LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the nut and speed sensor.

    NOTICE:
    Pull out the sensor while trying as much as possible not to rotate it.


14. REMOVE REAR AXLE SHAFT LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 4 nuts and rear axle shaft together with the parking brake plate.

  1. Remove the O-ring.



15. REMOVE REAR AXLE SHAFT OIL SEAL LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Axle Shaft Removal

  1. Using SST, tap out the oil seal.

    SST
    09308-00010
    NOTICE:
    Be careful not to damage the axle housing hole.