Transfer Assembly Inspection

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Jf2A Transfer 4Wd Awd. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSPECT TRANSFER INPUT SHAFT

  2. INSPECT TRANSFER LOW PLANETARY GEAR ASSEMBLY

  3. INSPECT REAR TRANSFER OUTPUT SHAFT

  4. INSPECT NO. 1 TRANSFER GEAR SHIFT FORK AND FRONT DRIVE CLUTCH SLEEVE

  5. INSPECT NO. 2 TRANSFER GEAR SHIFT FORK AND HIGH AND LOW CLUTCH SLEEVE

  6. INSPECT NO. 1 SYNCHRONIZER RING (for Manual Transmission)

Transfer Assembly -- Inspection



1. INSPECT TRANSFER INPUT SHAFT


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a micrometer, measure the diameter of the input shaft journal surface.

    Minimum Diameter:
    68 mm (2.68 in.)
    If the diameter is less than the minimum, replace the input shaft.


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a dial indicator, measure the inside diameter of the input shaft bush.

    Maximum Inside Diameter:
    46 mm (1.81 in.)
    If the inside diameter is more than the maximum, replace the input shaft.


2. INSPECT TRANSFER LOW PLANETARY GEAR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a feeler gauge, measure the thrust clearance of the pinion gear.

    Standard Clearance:
    0.11 to 0.85 mm (0.00434 to 0.0334 in.)
    Maximum Clearance:
    0.85 mm (0.0334 in.)
    If the clearance is more than the maximum, replace the low planetary gear assembly.


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a dial indicator, measure the radial clearance of the pinion gear.

    Standard Clearance:
    0.01 to 0.04 mm (0.000434 to 0.00150 in.)
    Maximum Clearance:
    0.04 mm (0.00150 in.)
    If the clearance is more than the maximum, replace the low planetary gear assembly.


3. INSPECT REAR TRANSFER OUTPUT SHAFT


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Jf2A Transfer 4Wd Awd.Transfer System.Transfer Assembly Inspection

  1. Using a micrometer, measure the diameter of the output shaft journals.

    Minimum Diameter:
    Journal
    		Specified Condition
    A
    		38 mm (1.50 in.)
    B
    		42 mm (1.65 in.)
    C
    		49 mm (1.93 in.)
    If the diameter is less than the minimum, replace the output shaft.


4. INSPECT NO. 1 TRANSFER GEAR SHIFT FORK AND FRONT DRIVE CLUTCH SLEEVE


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a feeler gauge, measure the clearance between the clutch sleeve and gear shift fork.

    Maximum Clearance:
    0.8 mm (0.0315 in.)
    If the clearance is more than the maximum, replace the clutch sleeve or shift fork.


5. INSPECT NO. 2 TRANSFER GEAR SHIFT FORK AND HIGH AND LOW CLUTCH SLEEVE


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a feeler gauge, measure the clearance between the clutch sleeve and gear shift fork.

    Maximum Clearance:
    3.15 mm (0.124 in.)
    If the clearance is more than the maximum, replace the clutch sleeve or shift fork.


6. INSPECT NO. 1 SYNCHRONIZER RING (for Manual Transmission)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Apply gear oil to the cone of the input shaft, and check that it does not turn in both directions while pushing the No. 1 synchronizer ring.
    If it can turn, replace the No. 1 synchronizer ring.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Push the No. 1 synchronizer ring to the cone of the input shaft. Measure the clearance between the No. 1 synchronizer ring and input shaft.

    Standard Clearance:
    0.86 to 1.54 mm (0.0339 to 0.0606 in.)
    Minimum Clearance:
    0.86 mm (0.0339 in.)
    If the clearance is not as specified, replace the No. 1 synchronizer ring with a new one.