Clutch Pedal (For Lhd) Adjustment

Check that the clutch pedal height is correct.

Standard Clutch Pedal Height from Tibia Pad:

162.7 to 172.7 mm (6.41 to 6.79 in.)

Adjust the clutch pedal height.

1. Loosen the lock nut and turn the stopper bolt or clutch switch until the height is correct. Tighten the lock nut.
   

   Torque:

   16 N*m{160 kgf*cm, 12 ft.*lbf}

Check that the clutch pedal free play and push rod play are correct.

HINT:

Pay close attention to the change in resistance to distinguish between pedal free play and push rod play while performing the inspection.

1. Depress the clutch pedal until the clutch resistance begins to be felt.
   

   Standard Pedal Free Play:

   5.0 to 15.0 mm (0.197 to 0.591 in.)
   

2. Gently depress the clutch pedal until the resistance begins to increase a little.
   

   Standard Push Rod Play at Pedal Top:

   1.0 to 5.0 mm (0.0394 to 0.197 in.)
   

Adjust the clutch pedal free play and push rod play.

HINT:

The push rod play can be adjusted by changing the length of the push rod. Pedal free play changes together with push rod play.

1. Loosen the lock nut and turn the clutch push rod until the clutch pedal free play and push rod play are correct.
   

   NOTICE:

   If pedal free play and push rod play are not within the standard range even after adjustment, inspect the related parts.

2. Tighten the lock nut.
   

   Torque:

   12 N*m{120 kgf*cm, 9 ft.*lbf}

3. After adjusting the clutch pedal free play and push rod play, check the clutch pedal height.
   

   Standard Clutch Pedal Height from Tibia Pad:

   162.7 to 172.7 mm (6.41 to 6.79 in.)
   

Check the clutch release point.

1. Pull the parking brake lever and chock the wheels.
   

2. Start the engine and allow it to idle.
   

3. Without depressing the clutch pedal, slowly move the shift lever to R until the gears engage.
   

4. Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.
   

   Standard Distance from Pedal Stroke End Position to Release Point:

   20 mm (0.787 in.) or more
   

   If the distance is not as specified, perform the following operations:
   
   1. Check the clutch pedal height.
      
   2. Check the push rod play and pedal free play.
      
   3. Bleed the clutch line.
      
   4. Check the clutch cover and disc.