REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Floor Under Cover)
REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)
REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag)
DISCONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE AND CLUTCH RESERVOIR TUBE
REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY WITH CLUTCH MASTER CYLINDER
Clutch Pedal (For Lhd) -- Removal |
1. DRAIN CLUTCH FLUID |
2. REMOVE NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION |
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Put protective tape around the No. 2 instrument panel finish panel cushion.
Text in Illustration *1 Protective Tape
Using a moulding remover, detach the 7 claws and remove the No. 2 instrument panel finish panel cushion.
3. REMOVE LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH |
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Remove the clip and screw.
Detach the 8 claws.
Disconnect the connectors, detach the 2 clamps and remove the lower instrument panel pad sub-assembly.
4. REMOVE INSTRUMENT SIDE PANEL LH |
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Place protective tape as shown in the illustration.
Text in Illustration *1 Protective Tape
Using a moulding remover, detach the 6 claws and remove the instrument side panel.
5. REMOVE NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH |
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Place protective tape as shown in the illustration.
Text in Illustration *1 Protective Tape
Using a moulding remover, detach the 3 claws and remove the No. 1 instrument cluster finish panel garnish.
6. REMOVE NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH |
Place protective tape as shown in the illustration.
Using a moulding remover, detach the 2 claws and remove the No. 2 instrument cluster finish panel garnish.
Text in Illustration *A w/ Entry and Start System *B w/o Entry and Start System *1 Protective Tape - -
7. REMOVE FRONT DOOR SCUFF PLATE LH |
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Detach the 7 claws and 4 clips, and remove the scuff plate.
8. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Floor Under Cover) |
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Remove the 2 screws.
Detach the 3 claws.
Disconnect the connectors and remove the No. 1 instrument panel under cover.
9. REMOVE COWL SIDE TRIM BOARD LH |
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Remove the cap nut.
Detach the 2 clips and remove the cowl side trim board.
10. REMOVE LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL |
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Using a screwdriver, detach the 2 claws and open the hole cover.
- HINT:
- Tape the screwdriver tip before use.
Text in Illustration *1 Protective Tape
w/ Driver Side Knee Airbag:
Remove the 2 bolts.
Detach the 16 claws.
w/o Driver Side Knee Airbag:
Remove the 2 bolts.
Detach the 9 claws.
for Automatic Air Conditioning System:
Detach the 2 claws and remove the room temperature sensor.
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Detach the 2 claws and disconnect the 2 control cables.
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Disconnect the connectors and remove the lower No. 1 instrument panel finish panel.
11. REMOVE NO. 1 SWITCH HOLE BASE |
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Detach the 4 claws.
Disconnect the connectors and remove the No. 1 switch hole cover.
12. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag) |
Remove the 5 bolts and driver side knee airbag.
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Disconnect the connector.
- NOTICE:
- When handling the airbag connector, take care not to damage the airbag wire harness.
13. REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag) |
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Detach the 2 claws and disconnect the DLC3.
Remove the 5 bolts and lower instrument panel.
14. REMOVE MAIN BODY ECU (COWL SIDE JUNCTION BLOCK LH) |
Remove the 3 bolts.
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Disconnect the 9 ECU connectors and remove the ECU.
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15. DISCONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE AND CLUTCH RESERVOIR TUBE |
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Using a union nut wrench, disconnect the flexible hose tube.
- HINT:
- Use a container to catch the fluid.
Disconnect the clutch reservoir tube.
16. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY WITH CLUTCH MASTER CYLINDER |
Disconnect the clutch start switch connector.
w/ Cruise Control System:
Disconnect the clutch switch connector.
Remove the 2 nuts, bolt and clutch pedal support with clutch master cylinder.
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17. REMOVE TURNOVER SPRING |
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Move the pedal to the full stroke position.
Remove the turnover spring.
18. REMOVE CLUTCH PEDAL SPRING |
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Remove the 2 E-rings and the spring with spacer.
Remove the spacer from the spring.
19. REMOVE CLUTCH PEDAL SUB-ASSEMBLY |
Remove the clip, wave washer and clevis pin.
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Remove the nut, washer and bolt.
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Remove the clutch pedal from the clutch pedal support.
20. REMOVE CLUTCH PEDAL PAD |
Remove the clutch pedal pad from the clutch pedal.
21. REMOVE CLUTCH PEDAL SHAFT COLLAR |
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Remove the clutch pedal shaft collar from the clutch pedal.
22. REMOVE CLUTCH PEDAL BUSH |
Remove the 2 bushes from the clutch pedal.
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23. REMOVE NO. 2 CLUTCH PEDAL CUSHION |
Remove the 2 clutch pedal cushions from the clutch pedal.
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24. REMOVE CLUTCH PEDAL TURNOVER BUSH |
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Remove the clutch pedal turnover bush from the clutch pedal.
25. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH |
Remove the push rod clevis bush from the clutch pedal.
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26. REMOVE CLUTCH PEDAL SPRING HOLDER |
Remove the clutch pedal spring holder from the clutch pedal support.
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