Valve Body Assembly Installation

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Ae80F Automatic Transmission Transaxle. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

  2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

  3. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

  4. INSTALL OIL PAN PROTECTOR ASSEMBLY

  5. INSTALL NO. 2 ENGINE UNDER COVER

  6. ADD AUTOMATIC TRANSMISSION FLUID

  7. RESET MEMORY

Valve Body Assembly -- Installation



1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ae80F Automatic Transmission Transaxle.Automatic Transmission System.Valve Body Assembly  Installation
  1. Insert the manual valve lever sub-assembly into the groove on the end of the manual valve and install the transmission valve body assembly to the automatic transmission case sub-assembly with the 14 bolts.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}
    Text in Illustration
    *1
    Manual Valve Lever Sub-assembly
    *2
    Manual Valve
    Bolt Length:
    Item
    Specified Condition
    Bolt A
    28 mm (1.10 in.)
    Bolt B
    40 mm (1.57 in.)
  1. Mark the top of each bolt with paint.

  1. Retighten the 14 bolts an additional 90°.

  1. Check that the paint marks are now at a 90° angle to the top.

  1. Connect the 9 connectors to the solenoid valves.

  1. Connect the transmission revolution sensor (NT) connector.

  1. Coat the temperature sensor O-ring with ATF.

  1. Install the ATF temperature sensor and lock plate with the bolt.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY
  1. Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.

    NOTICE:
    Ensure that the O-ring is not twisted or pinched.
  1. Install the valve body oil strainer assembly to the transmission valve body assembly with the 4 bolts.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


3. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ae80F Automatic Transmission Transaxle.Automatic Transmission System.Valve Body Assembly  Installation
  1. Install the 4 transmission oil cleaner magnets to the automatic transmission oil pan sub-assembly.

    Text in Illustration
    *1
    Transmission Oil Cleaner Magnet
  1. Install a new automatic transmission oil pan gasket and the automatic transmission oil pan sub-assembly to the automatic transmission case sub-assembly with the 11 bolts.

    Torque:
    7.5 N*m{76 kgf*cm, 66 in.*lbf}
    NOTICE:

    1. Land Cruiser. Urj200, 202 Grj200 Vdj200.Ae80F Automatic Transmission Transaxle.Automatic Transmission System.Valve Body Assembly  Installation
    2. Make sure that there is no oil or foreign matter on the gasket seal surface and automatic transmission oil pan sub-assembly contact surface.
    3. Install the gasket so that there is no slack in the gasket, and that the entire circumference of the seal surface is level.
    4. Make sure that the 11 gasket drop prevention protrusions are set on the automatic transmission oil pan sub-assembly.
    5. When tightening the automatic transmission oil pan sub-assembly, make sure that the gasket is not pinched between the sleeve of the gasket tightening area and the seal surface of the transmission.
    Text in Illustration
    *1
    Sleeve
    *2
    Automatic Transmission Case Sub-assembly
    *a
    Correct
    *b
    Incorrect
    *c
    Protrusion


4. INSTALL OIL PAN PROTECTOR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the oil pan protector with the 4 bolts.

    Torque:
    50 N*m{510 kgf*cm, 37 ft.*lbf}


5. INSTALL NO. 2 ENGINE UNDER COVER
  1. Install the No. 2 engine under cover with the 2 bolts.

    Torque:
    29 N*m{296 kgf*cm, 21 ft.*lbf}


6. ADD AUTOMATIC TRANSMISSION FLUID
(Click here)


7. RESET MEMORY
(Click here)