Oil Pump Reassembly

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Ab60F Automatic Transmission Transaxle. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL FRONT OIL PUMP OIL SEAL

  2. FIX FRONT OIL PUMP BODY SUB-ASSEMBLY

  3. INSTALL FRONT OIL PUMP DRIVEN GEAR

  4. INSTALL FRONT OIL PUMP DRIVE GEAR

  5. INSTALL FRONT OIL PUMP BODY O-RING

  6. INSTALL STATOR SHAFT ASSEMBLY

  7. INSTALL CLUTCH DRUM OIL SEAL RING

  8. INSPECT OIL PUMP DRIVE GEAR ROTATION

  9. INSTALL AUTOMATIC TRANSMISSION CASE O-RING

Oil Pump -- Reassembly



1. INSTALL FRONT OIL PUMP OIL SEAL


Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Oil Pump  Reassembly
  1. Using SST and a hammer, tap in a new oil seal.

    SST
    09950-60010(09951-00650)
    09950-70010(09951-07100)
    HINT:
    The oil seal end should be flush with the outer edge of the pump body.
  1. Coat the lip of the oil seal with MP grease.



2. FIX FRONT OIL PUMP BODY SUB-ASSEMBLY
  1. Place the oil pump body on the torque converter clutch.



3. INSTALL FRONT OIL PUMP DRIVEN GEAR


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Coat the driven gear with ATF.

  1. Install the driven gear to the oil pump body.



4. INSTALL FRONT OIL PUMP DRIVE GEAR


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Coat the drive gear with ATF.

  1. Install the drive gear to the oil pump body.



5. INSTALL FRONT OIL PUMP BODY O-RING


Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Oil Pump  Reassembly
  1. Coat a new O-ring with ATF and install it to the oil pump body.



6. INSTALL STATOR SHAFT ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Oil Pump  Reassembly
  1. Align the stator shaft with the bolt holes.

  1. Install the 17 bolts.

    Torque:
    11 N*m{112 kgf*cm, 8 ft.*lbf}


7. INSTALL CLUTCH DRUM OIL SEAL RING


Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Oil Pump  Reassembly
  1. Coat 3 new oil seal rings with ATF.

  1. Squeeze the ends of the 3 oil seal rings together so that the overlap distance is 8 mm (0.314 in.) or less, and then install them to the starter shaft groove.

    NOTICE:
    Do not excessively widen the rings.
    HINT:
    After installing the oil seal rings, check that they rotate smoothly.


8. INSPECT OIL PUMP DRIVE GEAR ROTATION


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Place the oil pump body on the torque converter clutch.

  1. Check that the drive gear rotates smoothly.

  1. Remove the oil pump assembly from the torque converter.



9. INSTALL AUTOMATIC TRANSMISSION CASE O-RING


Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Oil Pump  Reassembly
  1. Coat a new O-ring with ATF and install it to the oil pump.