Oil Cooler Installation

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Ab60F Automatic Transmission Transaxle. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL OIL COOLER ASSEMBLY

  2. INSTALL TRANSMISSION OIL COOLER AIR DUCT

  3. INSTALL OIL COOLER TUBE

  4. CONNECT INLET NO. 4 OIL COOLER HOSE

  5. CONNECT INLET NO. 2 OIL COOLER HOSE AND INLET NO. 3 OIL COOLER HOSE

  6. CONNECT INLET NO. 1 OIL COOLER HOSE AND OUTLET NO. 1 OIL COOLER HOSE

  7. CONNECT TRANSMISSION OIL COOLER HOSE

  8. ADD AUTOMATIC TRANSMISSION FLUID

  9. INSTALL FRONT UPPER CENTER BUMPER RETAINER

  10. INSTALL NO. 2 ENGINE UNDER COVER

  11. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  12. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

  13. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

  14. INSTALL FRONT FENDER APRON SEAL REAR RH

  15. INSTALL FRONT FENDER APRON SEAL FRONT RH

Oil Cooler -- Installation



1. INSTALL OIL COOLER ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Oil Cooler  Installation
  1. Connect the oil cooler inlet hose and outlet hose.

    Text in Illustration
    *a
    Lower Side
    *b
    Outward
  1. Install the rear transmission oil cooler air duct with the 4 bolts, and then install the air cooled oil cooler tube to the transmission oil cooler air duct with the bolt.

    Torque:
    4.9 N*m{50 kgf*cm, 43 in.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Oil Cooler  Installation
  1. Temporarily put the oil cooler on the radiator support.

    NOTICE:
    Securely attach the 2 claws of the oil cooler into the holes of the radiator support.
    Text in Illustration
    *a
    Claw
  1. Install the 4 bolts in the sequence shown in the illustration.

    Torque:
    12 N*m{122 kgf*cm, 9 ft.*lbf}


2. INSTALL TRANSMISSION OIL COOLER AIR DUCT
  1. Install the oil cooler air duct with the 4 bolts.

    Torque:
    4.9 N*m{50 kgf*cm, 43 in.*lbf}


3. INSTALL OIL COOLER TUBE



Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Oil Cooler  Installation


Text in Illustration
*A
for 1VD-FTV
*B
for 1UR-FE
  1. Temporarily install the oil cooler tube to the fan shroud with bolt A. Install bolt B and tighten it to the specified torque. Then tighten bolt A to the specified torque.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


4. CONNECT INLET NO. 4 OIL COOLER HOSE


Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Oil Cooler  Installation
  1. Connect the inlet oil cooler hose as shown in the illustration.

    NOTICE:
    Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.
    Text in Illustration
    *1
    Paint Mark


5. CONNECT INLET NO. 2 OIL COOLER HOSE AND INLET NO. 3 OIL COOLER HOSE



Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Oil Cooler  Installation


Text in Illustration
*A
for 1VD-FTV
*B
for 1UR-FE
  1. Connect the 2 inlet oil cooler hoses as shown in the illustration.

    NOTICE:
    Make sure the pinching portion of each clip is facing the direction shown in the illustration.


6. CONNECT INLET NO. 1 OIL COOLER HOSE AND OUTLET NO. 1 OIL COOLER HOSE



Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Oil Cooler  Installation


Text in Illustration
*A
for 1VD-FTV
*B
for 1UR-FE
*1
Paint Mark
-
-
  1. Connect the 2 oil cooler hoses as shown in the illustration.

    NOTICE:
    Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.
  1. Attach the hose to the flexible hose clamp and close the clamp as shown in the illustration.



7. CONNECT TRANSMISSION OIL COOLER HOSE


Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Oil Cooler  Installation
  1. Connect the 2 transmission oil cooler hoses as shown in the illustration.

    Text in Illustration
    *a
    RH Side
    *b
    Paint Mark
    NOTICE:
    1. Make sure the pinching portion of each clip is facing the direction shown in the illustration.
    2. Make sure the paint mark of each hose is facing outward.


8. ADD AUTOMATIC TRANSMISSION FLUID
  1. Add automatic transmission fluid (Click here).



9. INSTALL FRONT UPPER CENTER BUMPER RETAINER
  1. for Standard:
    (Click here)

  1. w/ Winch:
    (Click here)



10. INSTALL NO. 2 ENGINE UNDER COVER
  1. Install the No. 2 engine under cover with the 2 bolts.

    Torque:
    29 N*m{296 kgf*cm, 21 ft.*lbf}


11. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
  1. Install the No. 1 engine under cover with the 10 bolts.

    Torque:
    29 N*m{296 kgf*cm, 21 ft.*lbf}


12. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH
  1. Push in the clip to install the front fender splash shield sub-assembly LH.

  1. Install the 3 bolts and screw.



13. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
  1. Push in the clip to install the front fender splash shield sub-assembly RH.

  1. Install the 3 bolts and 2 screws.



14. INSTALL FRONT FENDER APRON SEAL REAR RH
  1. Install the front fender apron trim packing C with the 4 clips.



15. INSTALL FRONT FENDER APRON SEAL FRONT RH
  1. Install the front fender apron trim packing A with the 3 clips.