Engine Oil Cooler Removal

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Ur-Fe Lubrication. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE RADIATOR ASSEMBLY

  2. DISCONNECT COOLER COMPRESSOR ASSEMBLY

  3. DRAIN ENGINE OIL

  4. REMOVE OIL FILTER ELEMENT

  5. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY

  6. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

  7. REMOVE NO. 1 OIL COOLER BRACKET

  8. REMOVE OIL FILTER BRACKET

  9. REMOVE OIL COOLER ASSEMBLY

  10. REMOVE OIL COOLER SPACER

Engine Oil Cooler -- Removal



1. REMOVE RADIATOR ASSEMBLY
(Click here)


2. DISCONNECT COOLER COMPRESSOR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts, nut and stud bolt, and then disconnect the cooler compressor.

    HINT:
    It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.


3. DRAIN ENGINE OIL
  1. Remove the oil filler cap.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and No. 2 engine under cover seal.

  1. Remove the oil pan drain plug and gasket, and drain the engine oil into a container.

  1. Install a new gasket and the oil pan drain plug.

    Torque:
    40 N*m{408 kgf*cm, 30 ft.*lbf}
  1. Install the No. 2 engine under cover seal with the 2 bolts.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


4. REMOVE OIL FILTER ELEMENT


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Lubrication.Lubrication System.Engine Oil Cooler  Removal
  1. Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.

    Text in Illustration
    *1
    Pipe
    *2
    Hose


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the oil filter drain plug.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Lubrication.Lubrication System.Engine Oil Cooler  Removal
  1. Install the pipe to the oil filter cap.

    Text in Illustration
    *1
    Cap
    *2
    Valve
    *3
    Pipe
    *4
    O-Ring
    *5
    Hose
    NOTICE:
    If the O-ring is removed with the drain plug, install the O-ring together with the pipe.
    HINT:
    Use a container to catch the draining oil.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Check that oil is drained from the oil filter. Then disconnect the pipe and remove the O-ring as shown in the illustration.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Lubrication.Lubrication System.Engine Oil Cooler  Removal
  1. Using SST, remove the oil filter cap.

    SST
    09228-06501
    Text in Illustration
    *1
    Oil Filter Bracket Clip
    NOTICE:
    Do not remove the oil filter bracket clip.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Lubrication.Lubrication System.Engine Oil Cooler  Removal
  1. Remove the oil filter element and O-ring from the oil filter cap.

    Text in Illustration
    *1
    Oil Filter Element
    *2
    O-Ring
    NOTICE:
    Be sure to remove the cap O-ring by hand, without using any tools, to prevent damage to the cap O-ring groove.


5. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the oil pressure sender gauge connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the oil pressure sender gauge.



6. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts.

  1. Disconnect the 4 hoses and remove the No. 2 water by-pass pipe.



7. REMOVE NO. 1 OIL COOLER BRACKET


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 nuts and bracket.

  1. Disconnect the ground wire from the cylinder block.



8. REMOVE OIL FILTER BRACKET


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts, 2 nuts and filter bracket.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 O-rings.



9. REMOVE OIL COOLER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 5 nuts and oil cooler from the oil filter bracket.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 O-rings.



10. REMOVE OIL COOLER SPACER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt and oil cooler spacer from the oil filter bracket.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Lubrication.Lubrication System.Engine Oil Cooler  Removal
  1. Remove the gasket.

    Text in Illustration
    *1
    Gasket