Engine Oil Cooler Removal
REMOVE RADIATOR ASSEMBLY
DISCONNECT COOLER COMPRESSOR ASSEMBLY
DRAIN ENGINE OIL
REMOVE OIL FILTER ELEMENT
REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY
REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY
REMOVE NO. 1 OIL COOLER BRACKET
REMOVE OIL FILTER BRACKET
REMOVE OIL COOLER ASSEMBLY
REMOVE OIL COOLER SPACER
Engine Oil Cooler -- Removal |
1. REMOVE RADIATOR ASSEMBLY |
(Click here)
2. DISCONNECT COOLER COMPRESSOR ASSEMBLY |
Remove the 3 bolts, nut and stud bolt, and then disconnect the cooler compressor.
- HINT:
- It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.
Remove the oil filler cap.
Remove the 2 bolts and No. 2 engine under cover seal.
Remove the oil pan drain plug and gasket, and drain the engine oil into a container.
Install a new gasket and the oil pan drain plug.
- Torque:
- 40 N*m{408 kgf*cm, 30 ft.*lbf}
Install the No. 2 engine under cover seal with the 2 bolts.
- Torque:
- 10 N*m{102 kgf*cm, 7 ft.*lbf}
4. REMOVE OIL FILTER ELEMENT |
Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.
Text in Illustration*1
| Pipe
|
*2
| Hose
|
Remove the oil filter drain plug.
Install the pipe to the oil filter cap.
Text in Illustration*1
| Cap
|
*2
| Valve
|
*3
| Pipe
|
*4
| O-Ring
|
*5
| Hose
|
- NOTICE:
- If the O-ring is removed with the drain plug, install the O-ring together with the pipe.
- HINT:
- Use a container to catch the draining oil.
Check that oil is drained from the oil filter. Then disconnect the pipe and remove the O-ring as shown in the illustration.
Using SST, remove the oil filter cap.
- SST
- 09228-06501
Text in Illustration*1
| Oil Filter Bracket Clip
|
- NOTICE:
- Do not remove the oil filter bracket clip.
Remove the oil filter element and O-ring from the oil filter cap.
Text in Illustration*1
| Oil Filter Element
|
*2
| O-Ring
|
- NOTICE:
- Be sure to remove the cap O-ring by hand, without using any tools, to prevent damage to the cap O-ring groove.
5. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY |
Disconnect the oil pressure sender gauge connector.
Remove the oil pressure sender gauge.
6. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY |
Remove the 2 bolts.
Disconnect the 4 hoses and remove the No. 2 water by-pass pipe.
7. REMOVE NO. 1 OIL COOLER BRACKET |
Remove the 2 nuts and bracket.
Disconnect the ground wire from the cylinder block.
8. REMOVE OIL FILTER BRACKET |
Remove the 2 bolts, 2 nuts and filter bracket.
Remove the 2 O-rings.
9. REMOVE OIL COOLER ASSEMBLY |
Remove the 5 nuts and oil cooler from the oil filter bracket.
Remove the 2 O-rings.
10. REMOVE OIL COOLER SPACER |
Remove the bolt and oil cooler spacer from the oil filter bracket.
Remove the gasket.
Text in Illustration*1
| Gasket
|