Oil Pump Removal

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Ur-Fe Lubrication. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. DISCHARGE FUEL SYSTEM PRESSURE

  2. PRECAUTION

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  4. REMOVE V-BANK COVER SUB-ASSEMBLY

  5. REMOVE AIR CLEANER AND HOSE

  6. REMOVE FRONT FENDER APRON TRIM PACKING A

  7. DRAIN ENGINE OIL

  8. REMOVE RADIATOR ASSEMBLY

  9. REMOVE INTAKE MANIFOLD

  10. DISCONNECT COOLER COMPRESSOR ASSEMBLY

  11. REMOVE AIR SWITCHING VALVE ASSEMBLY (w/ Secondary Air Injection System)

  12. REMOVE AIR TUBE (w/ Secondary Air Injection System)

  13. DISCONNECT ENGINE WIRE

  14. REMOVE OIL FILTER ELEMENT

  15. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY

  16. REMOVE NO. 1 OIL COOLER BRACKET

  17. REMOVE OIL FILTER BRACKET

  18. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

  19. DISCONNECT POWER STEERING OIL PRESSURE SWITCH CONNECTOR

  20. DISCONNECT VANE PUMP ASSEMBLY

  21. DISCONNECT OIL COOLER TUBE

  22. REMOVE GENERATOR ASSEMBLY

  23. REMOVE NO. 4 ENGINE COVER

  24. REMOVE NO. 3 ENGINE COVER

  25. REMOVE FUEL TUBE SUB-ASSEMBLY

  26. REMOVE FUEL HOSE

  27. REMOVE NO. 4 AIR TUBE (w/ Secondary Air Injection System)

  28. REMOVE NO. 3 AIR TUBE (w/ Secondary Air Injection System)

  29. REMOVE NO. 1 WATER BY-PASS PIPE

  30. DISCONNECT WATER BY-PASS HOSE

  31. REMOVE NO. 1 WATER BY-PASS HOSE

  32. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

  33. DISCONNECT NO. 5 WATER BY-PASS HOSE

  34. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

  35. REMOVE WATER INLET HOUSING

  36. REMOVE FRONT WATER BY-PASS JOINT

  37. REMOVE WATER PUMP PULLEY

  38. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY

  39. REMOVE FAN BRACKET ASSEMBLY

  40. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

  41. REMOVE IGNITION COIL ASSEMBLY

  42. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH

  43. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH

  44. REMOVE CRANKSHAFT PULLEY

  45. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

  46. REMOVE WATER INLET PIPE

  47. REMOVE FRONT CRANKSHAFT OIL SEAL

Oil Pump -- Removal



1. DISCHARGE FUEL SYSTEM PRESSURE
(Click here)


2. PRECAUTION
NOTICE:
After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


4. REMOVE V-BANK COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Lubrication.Lubrication System.Oil Pump  Removal
  1. Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

    Text in Illustration
    *1
    Grommet
    *2
    Pin
    *3
    Hook
    *4
    Bracket


5. REMOVE AIR CLEANER AND HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the No. 2 PCV hose and No. 1 air hose.

  1. Disconnect the mass air flow meter connector and detach the clamp.

  1. Remove the 3 bolts and loosen the hose clamp, and then remove the air cleaner and hose.



6. REMOVE FRONT FENDER APRON TRIM PACKING A


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 clips and front fender apron trim packing A.



7. DRAIN ENGINE OIL
  1. Remove the oil filler cap.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and No. 2 engine under cover seal.

  1. Remove the oil pan drain plug and gasket, and drain the engine oil into a container.

  1. Install a new gasket and the oil pan drain plug.

    Torque:
    40 N*m{408 kgf*cm, 30 ft.*lbf}
  1. Install the No. 2 engine under cover seal with the 2 bolts.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


8. REMOVE RADIATOR ASSEMBLY
(Click here)


9. REMOVE INTAKE MANIFOLD
(Click here)


10. DISCONNECT COOLER COMPRESSOR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts, nut and stud bolt, and then disconnect the cooler compressor.

    HINT:
    It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.


11. REMOVE AIR SWITCHING VALVE ASSEMBLY (w/ Secondary Air Injection System)
  1. for Bank 1 (Click here)
  2. for Bank 2 (Click here)


12. REMOVE AIR TUBE (w/ Secondary Air Injection System)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the wire harness clamp.

  1. Disconnect the No. 3 air injection system hose.

  1. Remove the 2 bolts and air tube.



13. DISCONNECT ENGINE WIRE


  1. for Engine Room LH Side:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Disconnect the injector connector.

    2. Disconnect the 2 camshaft timing oil control valve connectors.

    3. Disconnect the 4 ignition coil connectors.

    4. Disconnect the 2 VVT sensor connectors.

    5. Disconnect the camshaft position sensor connector.

    6. Disconnect the engine coolant temperature sensor connector.

    7. Disconnect the noise filter connector.

    8. Disconnect the 8 clamps.

    9. Remove the bolt and ground wire.



  1. for Engine Room RH Side:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Disconnect the 2 camshaft timing oil control valve connectors.

    2. Disconnect the 4 ignition coil connectors.

    3. Disconnect the 2 VVT sensor connectors.

    4. Disconnect the injector connector.

    5. Disconnect the noise filter connector.

    6. Disconnect the 6 clamps.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt and disconnect the clamp and engine wire.



14. REMOVE OIL FILTER ELEMENT


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Lubrication.Lubrication System.Oil Pump  Removal
  1. Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.

    Text in Illustration
    *1
    Pipe
    *2
    Hose


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the oil filter drain plug.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Lubrication.Lubrication System.Oil Pump  Removal
  1. Install the pipe to the oil filter cap.

    Text in Illustration
    *1
    Cap
    *2
    Valve
    *3
    Pipe
    *4
    O-Ring
    *5
    Hose
    NOTICE:
    If the O-ring is removed with the drain plug, install the O-ring together with the pipe.
    HINT:
    Use a container to catch the draining oil.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Check that oil is drained from the oil filter. Then disconnect the pipe and remove the O-ring as shown in the illustration.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Lubrication.Lubrication System.Oil Pump  Removal
  1. Using SST, remove the oil filter cap.

    SST
    09228-06501
    Text in Illustration
    *1
    Oil Filter Bracket Clip
    NOTICE:
    Do not remove the oil filter bracket clip.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Lubrication.Lubrication System.Oil Pump  Removal
  1. Remove the oil filter element and O-ring from the oil filter cap.

    Text in Illustration
    *1
    Oil Filter Element
    *2
    O-Ring
    NOTICE:
    Be sure to remove the cap O-ring by hand, without using any tools, to prevent damage to the cap O-ring groove.


15. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the oil pressure sender gauge connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the oil pressure sender gauge.



16. REMOVE NO. 1 OIL COOLER BRACKET


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 nuts and bracket.

  1. Disconnect the ground wire from the cylinder block.



17. REMOVE OIL FILTER BRACKET


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts, 2 nuts and filter bracket.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 O-rings.



18. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the engine oil level dipstick.

  1. Detach the engine wire clamp.

  1. Remove the bolt and engine oil level dipstick guide.

  1. Remove the O-ring from the engine oil level dipstick guide.



19. DISCONNECT POWER STEERING OIL PRESSURE SWITCH CONNECTOR


20. DISCONNECT VANE PUMP ASSEMBLY
  1. Remove the 2 bolts and disconnect the vane pump.



21. DISCONNECT OIL COOLER TUBE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and disconnect the oil cooler tube.



22. REMOVE GENERATOR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the generator connector.

  1. Open the terminal cap.

  1. Remove the nut and disconnect the generator wire.

  1. Remove the bolt and disconnect the wire harness bracket from the generator.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts, nut and generator.

  1. Remove the stud bolt.



23. REMOVE NO. 4 ENGINE COVER


Land Cruiser. Urj200, 202 Grj200 Vdj200


24. REMOVE NO. 3 ENGINE COVER


Land Cruiser. Urj200, 202 Grj200 Vdj200


25. REMOVE FUEL TUBE SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and fuel tube (Click here).



26. REMOVE FUEL HOSE
  1. Remove the fuel pipe clamp.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the 2 clamps and remove the fuel hose (Click here).



27. REMOVE NO. 4 AIR TUBE (w/ Secondary Air Injection System)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Lubrication.Lubrication System.Oil Pump  Removal
  1. Remove the bolt and bracket.

    Text in Illustration
    *A
    for RHD
    *B
    for LHD


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt, 2 nuts, 2 stud bolts, No. 4 air tube and gasket.



28. REMOVE NO. 3 AIR TUBE (w/ Secondary Air Injection System)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt, 2 nuts, 2 stud bolts, No. 3 air tube and gasket.



29. REMOVE NO. 1 WATER BY-PASS PIPE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the heater water hose.

  1. Remove the 2 bolts and disconnect the No. 1 water by-pass pipe.



30. DISCONNECT WATER BY-PASS HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the water by-pass hose.



31. REMOVE NO. 1 WATER BY-PASS HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the No. 1 water by-pass hose.



32. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts.

  1. Disconnect the 4 hoses and remove the No. 2 water by-pass pipe.



33. DISCONNECT NO. 5 WATER BY-PASS HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the No. 5 water by-pass hose.



34. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the No. 2 water by-pass hose from the front water by-pass joint.

  1. Disconnect the heater hose.

  1. Remove the 2 bolts and water by-pass pipe sub-assembly.



35. REMOVE WATER INLET HOUSING


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and water inlet housing.

  1. Remove the gasket from the engine water pump.



36. REMOVE FRONT WATER BY-PASS JOINT


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 nuts, water by-pass joint and 2 gaskets.



37. REMOVE WATER PUMP PULLEY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Lubrication.Lubrication System.Oil Pump  Removal
  1. Using SST, hold the water pump pulley.

    SST
    09960-10010(09962-01000,09963-01000)
  1. Remove the 4 bolts and water pump pulley.



38. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt and No. 1 idler pulley.



39. REMOVE FAN BRACKET ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 5 bolts and fan bracket.



40. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt, 6 mm hexagon bolt and belt tensioner.



41. REMOVE IGNITION COIL ASSEMBLY


  1. for Bank 1:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Detach the 4 clamps and disconnect the engine wire.

    2. Disconnect the 4 ignition coil connectors.



    3. Land Cruiser. Urj200, 202 Grj200 Vdj200
    4. Remove the 4 bolts and 4 ignition coils.



  1. for Bank 2:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Remove the 2 bolts and disconnect the water by-pass pipe.



    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. Detach the 3 clamps and disconnect the engine wire.

    4. Disconnect the 4 ignition coil connectors.



    5. Land Cruiser. Urj200, 202 Grj200 Vdj200
    6. Remove the 4 bolts and 4 ignition coils.



42. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 14 bolts, seal washer, cylinder head cover sub-assembly LH and cylinder head cover gasket LH.

    HINT:
    Make sure the removed parts are returned to the same places they were removed from.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 5 gaskets from the camshaft bearing caps (No. 2, No. 3).

    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Gasket


43. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 14 bolts, seal washer, cylinder head cover sub-assembly RH and cylinder head cover gasket RH.

    HINT:
    Make sure the removed parts are returned to the same places they were removed from.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 5 gaskets from the camshaft bearing caps (No. 1, No. 3).

    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Gasket


44. REMOVE CRANKSHAFT PULLEY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Lubrication.Lubrication System.Oil Pump  Removal
  1. Using SST, remove the crankshaft pulley set bolt.

    SST
    09213-70011
    09330-00021
    Text in Illustration
    *a
    Hold
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Turn
  1. Temporarily install the pulley set bolt to the crankshaft until 2 or 3 threads are engaged.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Lubrication.Lubrication System.Oil Pump  Removal
  1. Using the pulley set bolt and SST, remove the crankshaft pulley.

    SST
    09950-50013(09951-05010,09952-05010,09953-05010,09954-05011)
    Text in Illustration
    *a
    Hold
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Turn


45. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 26 bolts and nut shown in the illustration.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the timing chain cover by prying between it and the cylinder head and cylinder block with a screwdriver as shown in the illustration.

    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Protective Tape
    NOTICE:
    Be careful not to damage the cylinder head, camshaft housing and cylinder block contact surfaces of the chain cover.
    HINT:
    Tape the screwdriver tip before use.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the gasket from the cylinder block.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the O-ring from the oil pan.



46. REMOVE WATER INLET PIPE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the water inlet pipe.

  1. Remove the 2 O-rings from the water inlet pipe.



47. REMOVE FRONT CRANKSHAFT OIL SEAL


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Lubrication.Lubrication System.Oil Pump  Removal
  1. Using a screwdriver, pry out the front crankshaft oil seal.

    Text in Illustration
    *1
    Protective Tape
    NOTICE:
    Do not damage the surface of the front crankshaft oil seal press fit hole or crankshaft.
    HINT:
    Tape the screwdriver tip before use.