Intercooler Removal

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Vd-Ftv Intake Exhaust. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE UPPER RADIATOR SUPPORT SEAL

  2. REMOVE FRONT FENDER MAIN SEAL LH

  3. REMOVE FRONT FENDER MAIN SEAL RH

  4. REMOVE FRONT WIPER ARM LH

  5. REMOVE FRONT WIPER ARM RH

  6. REMOVE HOOD TO COWL TOP SEAL

  7. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

  8. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

  9. REMOVE INTERCOOLER ASSEMBLY

  10. REMOVE ENGINE COVER BRACKET

Intercooler -- Removal



1. REMOVE UPPER RADIATOR SUPPORT SEAL
  1. Remove the 7 clips and upper radiator support seal.



2. REMOVE FRONT FENDER MAIN SEAL LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a clip remover, detach the 3 clips and remove the fender main seal.



3. REMOVE FRONT FENDER MAIN SEAL RH
HINT:
Use the same procedure described for the LH side.


4. REMOVE FRONT WIPER ARM LH
  1. Remove the nut, wiper arm and blade.



5. REMOVE FRONT WIPER ARM RH
  1. Remove the nut, wiper arm and blade.



6. REMOVE HOOD TO COWL TOP SEAL


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a clip remover, detach the 12 clips, 4 clamps and remove the hood to cowl top seal.



7. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the washer hose.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 clips.

  1. Detach the 17 claws and remove the cowl top ventilator louver sub-assembly.



8. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 nuts and No. 1 engine cover.



9. REMOVE INTERCOOLER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Loosen the No. 1 air hose clamp.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Loosen the No. 2 air hose clamp.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the turbo pressure sensor connector, intake air temperature sensor connector and vacuum hose.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 6 nuts, 2 bolts and intercooler.

  1. Remove the 2 gaskets from the air tube LH and RH.



10. REMOVE ENGINE COVER BRACKET


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and engine cover bracket.