Air Pump Installation

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Ur-Fe Emission Control. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL AIR PUMP

  2. INSTALL NO. 1 AIR INJECTION SYSTEM HOSE

  3. INSTALL AIR PUMP INLET

  4. INSTALL AIR PUMP ASSEMBLY

  5. INSTALL NO. 3 AIR INJECTION SYSTEM HOSE

  6. INSTALL FRONT FENDER LINER RH

  7. INSTALL FRONT FENDER APRON TRIM PACKING A

  8. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

Air Pump -- Installation



1. INSTALL AIR PUMP


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Pump  Installation
  1. Install the 3 insulators to the air pump.

    Text in Illustration
    *1
    Insulator
    *2
    Air Pump
    *3
    Air Pump Bracket
    *a
    Top
  1. Attach the 2 wire harness clamps to the air pump bracket.



2. INSTALL NO. 1 AIR INJECTION SYSTEM HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Pump  Installation
  1. Install the No. 1 air injection system hose to the air pump assembly.

    Text in Illustration
    *1
    No. 1 Air Injection System Hose
    *2
    Protrusion
    *3
    Air Pump Assembly
    HINT:
    Push the No. 1 air injection system hose onto the air pump assembly until it contacts the protrusion as shown in the illustration.


3. INSTALL AIR PUMP INLET


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Pump  Installation
  1. Install the air pump inlet to the No. 1 air injection system hose.

    Text in Illustration
    *1
    Air Pump Inlet
    *2
    Stopper
    *3
    No. 1 Air Injection System Hose
    HINT:
    Insert the air pump inlet until its stopper contacts the No. 1 air injection system hose as shown in the illustration.
  1. Install the 2 bolts and tighten them in the order shown in the illustration.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}


4. INSTALL AIR PUMP ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Pump  Installation
  1. Attach the claw of the air pump bracket to the elongated hole in the body to position the air pump bracket.

    Text in Illustration
    *1
    Claw
  1. Install the 2 bolts and 2 nuts and tighten them in the order shown in the illustration.

    Torque:
    18 N*m{184 kgf*cm, 13 ft.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Pump  Installation
  1. Connect the wire harness to the clamp at the location shown in the illustration.

    Text in Illustration
    *1
    Wire Harness
    *2
    Paint Mark
    *3
    Clamp
  1. Attach the connector clamp to the bracket.

  1. Connect the connector.



5. INSTALL NO. 3 AIR INJECTION SYSTEM HOSE



Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Pump  Installation


Text in Illustration
*1
Clamp A
*2
Clamp B
*3
Paint Mark
*4
Protector
*5
No. 3 Air Injection System Hose
*6
Wire Harness
*7
Protrusion
*8
Air Pump Assembly
*a
Top
*b
Front
  1. Inside front fender RH:

    1. Connect the No. 3 air injection system hose to the air pump assembly at the location shown in the illustration.

      HINT:
      Align the paint mark of the No. 3 air injection system hose with the protrusion of the air pump assembly.
    2. Attach clamp A to the air pump bracket.

  1. Inside engine room:

    1. Connect the No. 3 air injection system hose to the air tube at the location shown in the illustration.

    2. Align the bottom edge of the protector of the No. 3 air injection system hose with clamp B and attach the clamp.



6. INSTALL FRONT FENDER LINER RH
  1. Install the fender liner with the 4 clips.

  1. Using a T30 "TORX" socket, install the 2 screws.

  1. Connect the liner to the front bumper cover with the screw.



7. INSTALL FRONT FENDER APRON TRIM PACKING A
  1. Install the front fender apron trim packing A with the 3 clips.



8. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
  1. Push in the clip to install the front fender splash shield sub-assembly RH.

  1. Install the 3 bolts and 2 screws.