Fuel Pressure Regulator Removal

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Ur-Fe Fuel. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. DISCHARGE FUEL SYSTEM PRESSURE

  2. PRECAUTION

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  4. REMOVE V-BANK COVER SUB-ASSEMBLY

  5. REMOVE AIR CLEANER CAP AND HOSE

  6. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY

Fuel Pressure Regulator -- Removal



1. DISCHARGE FUEL SYSTEM PRESSURE
CAUTION:
  1. Do not disconnect any part of the fuel system until you have discharged the fuel system pressure.
  2. After discharging the fuel pressure, place a cloth or equivalent over fittings as you separate them to reduce the risk of fuel spray on yourself or in the engine compartment.

  1. Disconnect the fuel pump ECU connector (Click here).

  1. Start the engine. After the engine stops, turn the engine switch off.

    HINT:
    DTC P0171/0174 (system too lean) may be stored.

  1. Crank the engine again, and then check that the engine does not start.

  1. Loosen the fuel tank cap, and then discharge the pressure in the fuel tank completely.

  1. Disconnect the cable from the negative (-) battery terminal.

    NOTICE:
    1. After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).
    2. When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  1. Connect the fuel pump ECU connector (Click here).



2. PRECAUTION
NOTICE:
After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


4. REMOVE V-BANK COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Pressure Regulator Removal

  1. Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

    Text in Illustration
    *1
    		Grommet
    *2
    		Pin
    *3
    		Hook
    *4
    		Bracket


5. REMOVE AIR CLEANER CAP AND HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the No. 2 PCV hose and No. 1 air hose.

  1. Disconnect the mass air flow meter connector and detach the clamp.

  1. Detach the 4 clamps.

  1. Loosen the hose clamp and remove the air cleaner cap and hose.



6. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the No. 2 fuel tube from the pressure regulator (Click here).

    CAUTION:
    Put a cloth or equivalent under the pressure regulator.


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the No. 1 air hose from the pressure regulator.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts, and then pull out the pressure regulator.

  1. Remove the O-ring from the pressure regulator.