Fuel Pump (For Double Tank Type) Reassembly

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Gr-Fe Fuel. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL NO. 1 FUEL SUCTION SUPPORT

  2. INSTALL FUEL MAIN VALVE ASSEMBLY

  3. INSTALL FUEL PUMP

  4. INSTALL NO. 1 FUEL SUB-TANK

  5. INSTALL FUEL SENDER GAUGE ASSEMBLY

Fuel Pump (For Double Tank Type) -- Reassembly



NOTICE:
Land Cruiser. Urj200, 202 Grj200 Vdj200
Do not disconnect the hoses indicated in the illustration.


1. INSTALL NO. 1 FUEL SUCTION SUPPORT


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 2 claws to the claw holes to install the fuel suction support.



2. INSTALL FUEL MAIN VALVE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Reassembly
  1. Apply a light coat of gasoline to 2 new O-rings, and install them onto the fuel main valve.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Reassembly
  1. Install the fuel main valve to the fuel filter case.

    NOTICE:
    Make sure the O-rings are not cut or pinched during the installation.


3. INSTALL FUEL PUMP


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Connect the fuel pump wire harness connector to the fuel pump.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Reassembly
  1. Apply a light coat of gasoline to a new O-ring. Then install the spacer and O-ring to the fuel pump.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Reassembly
  1. Attach the 5 claws to the claw holes and install the fuel pump to the fuel filter case.



4. INSTALL NO. 1 FUEL SUB-TANK


Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Reassembly
NOTICE:
Make sure that the fuel tube passes into the section marked by the circle.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 3 claws to the claw holes and install the fuel sub-tank.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 3 claws to the claw holes.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Fuel.Fuel System.Fuel Pump (For Double Tank Type)  Reassembly
  1. Connect the jet pump (labeled B) to the sub-tank.

    1. Attach the claw on the end of the tube to the claw hole.

  1. Connect the jet pump (labeled A) to the sub-tank.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Connect the fuel pump connector.



5. INSTALL FUEL SENDER GAUGE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Set the sender gauge to the fuel sub-tank. Then slide the sender gauge downward to install it.

    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Slide
  1. Connect the fuel sender gauge connector.