Cylinder Block Replacement

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Vd-Ftv Engine Mechanical. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REPLACE STUD BOLT

  2. REPLACE STRAIGHT PIN

  3. REPLACE CYLINDER BLOCK TIGHT PLUG

  4. REPLACE CRANKSHAFT STRAIGHT PIN

Cylinder Block -- Replacement



1. REPLACE STUD BOLT
HINT:
If a stud bolt is deformed or the threads are damaged, replace it.
  1. Using an E7 "TORX" wrench, replace the stud bolts labeled A shown in the illustration below.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


  1. Using an E8 "TORX" wrench, replace the stud bolts labeled B shown in the illustration below.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Cylinder Block  Replacement



2. REPLACE STRAIGHT PIN
NOTICE:
It is not necessary to remove the straight pin unless it is being replaced.
  1. Remove the straight pins.



  1. Using a plastic-faced hammer, tap in new straight pins to the cylinder block.

    Standard Protrusion:
    Item
    Specified Condition
    Pin "A" and "B"
    5.0 to 7.5 mm (0.197 to 0.295 in.)
    Pin "C"
    10.5 to 11.5 mm (0.413 to 0.453 in.)
    Pin "D" and "F"
    3.5 to 6.0 mm (0.138 to 0.236 in.)
    Pin "E"
    4.5 to 7.0 mm (0.177 to 0.276 in.)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Cylinder Block  Replacement



3. REPLACE CYLINDER BLOCK TIGHT PLUG
NOTICE:
If water leaks from the tight plug or the plug corrodes, replace it.
  1. Remove the tight plugs.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Cylinder Block  Replacement
  1. Apply adhesive around new tight plugs.

    Adhesive:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent


  1. Using SST and a hammer, tap in the tight plugs to the specified depth.

    SST
    09950-60010(09951-00180,09951-00250,09951-00350)
    09950-70010(09951-07150)
    Standard depth:
    1.7 to 2.7 mm (0.0669 to 0.106 in.)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Cylinder Block  Replacement



4. REPLACE CRANKSHAFT STRAIGHT PIN


Land Cruiser. Urj200, 202 Grj200 Vdj200
NOTICE:
It is not necessary to remove the crankshaft straight pin unless it is being replaced.
  1. Replace the pin.