Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE ENGINE CONTROL
IGNITION COIL AND SPARK PLUG - INSTALLATION
| 1. INSTALL SPARK PLUG |
Install the 6 spark plugs.
- Torque:
- 18 N*m{ 184 kgf*cm, 13 ft.*lbf}
| 2. INSTALL IGNITION COIL ASSEMBLY |
Install the 6 ignition coils with the 6 bolts.
- Torque:
- 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
Connect the 6 ignition coil connectors.
| 3. INSTALL NO. 2 EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System) |
Install the No. 2 emission control valve set with the 3 nuts.
- Torque:
- 21 N*m{ 214 kgf*cm, 15 ft.*lbf}
Align the paint mark with the rib and connect the No. 1 air hose.
| *1 | Paint Mark |
| *2 | Rib |
| *a | Top |
| *b | LH Side |
- HINT:
- Make sure the direction of the hose clamp is as shown in the illustration.
Connect the No. 2 emission control valve set connector.
| 4. INSTALL NO. 2 AIR TUBE (w/ Secondary Air Injection System) |
Install 2 new gaskets.
| *1 | Claw |
| *2 | No. 2 Air Tube |
- NOTICE:
- Make sure the gasket's claws are not caught between the No. 2 emission control valve set and No. 2 air tube.
Install the No. 2 air tube with the 2 bolts and 2 nuts.
- Torque:
- 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
| 5. INSTALL NO. 1 EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System) |
Install the No. 1 emission control valve set with the 3 nuts.
- Torque:
- 21 N*m{ 214 kgf*cm, 15 ft.*lbf}
Align the paint mark with the rib and connect the No. 1 air hose.
| *1 | Rib |
| *2 | Paint Mark |
| *a | RH Side |
| *b | Top |
- HINT:
- Make sure the direction of the hose clamp is as shown in the illustration.
Connect the No. 1 emission control valve set connector.
| 6. INSTALL AIR TUBE (w/ Secondary Air Injection System) |
Install 2 new gaskets.
| *1 | Claw |
| *2 | Air Tube |
- NOTICE:
- Make sure the gasket's claws are not caught between the No. 1 emission control valve set and air tube.
Install the air tube with the 2 bolts and 2 nuts.
- Torque:
- 10 N*m{ 102 kgf*cm, 7 in.*lbf}
| 7. INSTALL AIR CLEANER CASE SUB-ASSEMBLY |
Install the air cleaner case with the 3 bolts.
- Torque:
- 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
Install the air cleaner filter element.
| 8. INSTALL AIR CLEANER CAP AND HOSE |
Install the air cleaner cap and hose.
| *a | Top |
| *b | Front |
| *c | Protrusion (Hose) |
| *d | Protrusion (Throttle body) |
Install the air cleaner cap and hose with the bolt and fasten the 4 hook clamps.
- Torque:
- 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
Tighten the clamp.
- Torque:
- 2.5 N*m{ 25 kgf*cm, 22 in.*lbf}
Attach the 4 clamps and connect the No. 2 PCV hose, vacuum hose and mass air flow meter connector.
- HINT:
- The direction of the hose clamp is indicated in the illustration.
| 9. INSTALL V-BANK COVER |
Attach the 2 V-bank cover hooks to the bracket. Then align the 2 V-bank cover grommets with the 2 pins and press down on the V-bank cover to attach the pins.
| *1 | Pin |
| *2 | Hook |