Rear Crankshaft Oil Seal Removal

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Vd-Ftv Engine Mechanical. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

  4. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY

  5. REMOVE CLUTCH COVER ASSEMBLY (for Manual Transmission)

  6. REMOVE CLUTCH DISC ASSEMBLY (for Manual Transmission)

  7. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission)

  8. REMOVE FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)

  9. REMOVE REAR CRANKSHAFT OIL SEAL

Rear Crankshaft Oil Seal -- Removal



1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable some systems need to be initialized after the cable is reconnected (Click here).


3. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY
(Click here)


4. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY
(Click here)


5. REMOVE CLUTCH COVER ASSEMBLY (for Manual Transmission)


Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Rear Crankshaft Oil Seal Removal

  1. Put matchmarks on the clutch cover and flywheel.

  1. Loosen each set bolt one turn at a time until spring tension is released.

  1. Remove the 8 set bolts, and pull off the clutch cover.

    NOTICE:
    Do not drop the clutch disc.


6. REMOVE CLUTCH DISC ASSEMBLY (for Manual Transmission)
NOTICE:
Keep the lining part of the clutch disc, pressure plate and surface of the flywheel away from oil and foreign matter.


7. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a wrench, hold the crankshaft.

    NOTICE:
    Do not turn the crankshaft counterclockwise.
    If it is turned counterclockwise, check that the crankshaft pulley set bolt is not loose. If loose, tighten the bolt (Click here).
    Torque:
    108 N*m{1101 kgf*cm, 80 ft.*lbf}or more


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 8 bolts.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Rear Crankshaft Oil Seal Removal

  1. Remove the rear drive plate spacer labeled A, drive plate and ring gear labeled B and rear crankshaft balancer weight labeled C.



8. REMOVE FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a wrench, hold the crankshaft.

    NOTICE:
    Do not turn the crankshaft counterclockwise.
    If it is turned counterclockwise, check that the crankshaft pulley set bolt is not loose. If loose, tighten the bolt (Click here).
    Torque:
    108 N*m{1101 kgf*cm, 80 ft.*lbf}or more


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 8 bolts and flywheel.



9. REMOVE REAR CRANKSHAFT OIL SEAL


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Rear Crankshaft Oil Seal Removal

  1. Using a knife, cut off the lip of the oil seal.

    Text in Illustration
    *1
    		Cut Position
    *2
    		Oil Seal

  1. Using a screwdriver, pry out the oil seal.

    NOTICE:
    Be careful not to damage the crankshaft.
    HINT:
    Tape the screwdriver tip before use.