Cylinder Head Disassembly

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
3Ur-Fe Engine Mechanical. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE INTAKE VALVE

  2. REMOVE EXHAUST VALVE

  3. REMOVE VALVE STEM OIL SEAL

  4. REMOVE VALVE SPRING SEAT

  5. REMOVE NO. 1 STRAIGHT SCREW PLUG

  6. REMOVE NO. 2 STRAIGHT SCREW PLUG

  7. REMOVE STUD BOLT

Cylinder Head -- Disassembly



1. REMOVE INTAKE VALVE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Engine Mechanical.Engine.Cylinder Head  Disassembly
  1. Using SST and wooden blocks, compress the compression spring and remove the valve spring retainer locks.

    SST
    09202-70020(09202-00010)
  1. Remove the retainer, compression spring and valve.

    HINT:
    Arrange the removed parts in the correct order.


2. REMOVE EXHAUST VALVE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Engine Mechanical.Engine.Cylinder Head  Disassembly
  1. Using SST and wooden blocks, compress the compression spring and remove the valve spring retainer locks.

    SST
    09202-70020(09202-00010)
  1. Remove the retainer, compression spring and valve.

    HINT:
    Arrange the removed parts in the correct order.


3. REMOVE VALVE STEM OIL SEAL


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using needle-nose pliers, remove the oil seals.



4. REMOVE VALVE SPRING SEAT


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using compressed air and a magnet hand, remove the valve spring seat by blowing air onto it.



5. REMOVE NO. 1 STRAIGHT SCREW PLUG


Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Engine Mechanical.Engine.Cylinder Head  Disassembly
NOTICE:
If water leaks from the No. 1 straight screw plug or the plug is corroded, replace it.
  1. Using a 10 mm hexagon wrench, remove the 6 screw plugs and 6 gaskets.

    Text in Illustration
    *A
    LH
    *B
    RH


6. REMOVE NO. 2 STRAIGHT SCREW PLUG


Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Engine Mechanical.Engine.Cylinder Head  Disassembly
NOTICE:
If water leaks from the No. 2 straight screw plug or the plug is corroded, replace it.
  1. Using a 14 mm hexagon wrench, remove the 2 screw plugs and 2 gaskets.

    Text in Illustration
    *A
    LH
    *B
    RH


7. REMOVE STUD BOLT
NOTICE:
If the stud bolt is deformed or its threads are damaged, replace it.