Ignition System - On-Vehicle Inspection

Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE ENGINE CONTROL

IGNITION SYSTEM - ON-VEHICLE INSPECTION

1. PERFORM SPARK TEST

Check for DTCs ().

  • NOTICE:
  • If any DTC is output, perform the troubleshooting procedures for that DTC.

Check if sparks occur.

Remove the 6 spark plugs ().

Install the spark plug to the ignition coil and connect the ignition coil connector.

Disconnect the 6 fuel injector connectors.

Ground the spark plug.

Visually check that sparks occur while the engine is being cranked.

  • NOTICE:
When performing the inspection, be sure to ground the hexagonal portion or the threaded portion of the spark plug.
Do not crank the engine for more than 2 seconds.
For vehicles with a cranking hold function, turn the ignition switch off during cranking to stop cranking.
If an ignition coil assembly is struck or dropped, replace it with a new one.
If a spark plug is struck or dropped, replace it with a new one.

If sparks do not occur normally in 1 or more cylinders, perform the "Ignition Coil and Spark Test" below.

2. INSPECT IGNITION COIL AND SPARK PLUG

Spark test flowchart.

Check that the wire harness side connector of the ignition coil with igniter is securely connected.

Result
ResultProceed to
NGConnect securely
OKGo to next step

Perform a spark test on each ignition coil with igniter.

If there is a cylinder where sparks do not occur, replace its ignition coil with the ignition coil of a cylinder where sparks occur normally.
Crank the engine and visually check that sparks occur at the cylinder with the normally operating ignition coil.
Result
ResultProceed to
OKReplace ignition coil with igniter
NGGo to next step

Check the power supply to the ignition coil with igniter.

Turn the ignition switch to ON.
Check that there is battery voltage at the ignition coil positive (+) terminal.
Result
ResultProceed to
NGCheck wiring between ignition switch and ignition coil with igniter
OKGo to next step

Inspect the spark plug.

Replace the spark plug with a normal one.
Perform a spark test again.
Result
ResultProceed to
OKReplace spark plug
NGInspect the ignition system ()
  • NOTICE:
If an ignition coil assembly is struck or dropped, replace it with a new one.
If a spark plug is struck or dropped, replace it with a new one.

Install the 6 spark plugs ().

Connect the 6 fuel injector connectors.

3. INSPECT SPARK PLUG
  • NOTICE:
Do not use a wire brush for cleaning.
Do not attempt to adjust the electrode gap of a used spark plug.

Check the electrode.

Ignition System - On-Vehicle Inspection. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Using a megohmmeter, measure the insulation resistance.

  • Standard Insulation Resistance:
  • Tester ConnectionConditionSpecified Condition
    Spark plug (terminal part) - Body groundAlways10 MΩ or higher
Text in Illustration
*1Ground

If a megohmmeter is not available, perform the following simple inspection.


Alternative inspection method:

Start the engine.*

Quickly accelerate the engine to 4000 rpm 5 times.*

  • NOTICE:
  • *: Do not perform this step if P0300 (misfire detection) or a related DTC is stored.

Remove the spark plug.

Visually check the spark plug.


If the electrode is dry, the spark plug is functioning properly. If the electrode is damp, proceed to the next step.

Check the spark plug for any damage on its threads and insulator.


If there is damage, replace the spark plug. If not, reinstall the spark plug.

  • Recommended Spark Plug:
  • ManufacturerProduct
    DENSO madeSK20HR11 or SK16HR11
  • NOTICE:
  • When replacing a spark plug, replace it with the same type of spark plug that is installed on the vehicle.
Ignition System - On-Vehicle Inspection. 1GR-FE ENGINE CONTROL. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Check the spark plug electrode gap.

  • Maximum electrode gap for used spark plug:
  • 1.3 mm (0.0512 in.)

If the gap is more than the maximum, replace the spark plug.


  • Electrode gap for new spark plug:
  • 1.0 to 1.1 mm (0.0394 to 0.0433 in.)
  • NOTICE:
  • If adjusting the gap of a new spark plug, bend only the base of the ground electrode. Do not touch the tip. Never attempt to adjust the gap of a used plug.

If the electrode has traces of wet carbon, allow it to dry and then clean it with a spark plug cleaner.


  • Standard air pressure:
  • 588 kPa (6.0 kgf/cm2, 85 psi)
  • Standard duration:
  • 20 seconds or less
  • HINT:
  • Only use the spark plug cleaner when the electrode is free of oil. If the electrode has traces of oil, use gasoline to clean off the oil before using the spark plug cleaner.