Front Bumper Installation

Vehicle Exterior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Exterior Panels Trim. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL FRONT BUMPER SIDE SUPPORT LH

  2. INSTALL FRONT BUMPER SIDE SUPPORT RH

  3. INSTALL NO. 2 FRONT BUMPER RETAINER BRACKET

  4. INSTALL NO. 1 FRONT BUMPER RETAINER BRACKET

  5. INSTALL RADIATOR SIDE DEFLECTOR LH

  6. INSTALL RADIATOR SIDE DEFLECTOR RH

  7. INSTALL FRONT BUMPER MOUNTING BRACKET

  8. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

  9. INSTALL FRONT BUMPER REINFORCEMENT EXTENSION LH

  10. INSTALL FRONT BUMPER REINFORCEMENT EXTENSION RH

  11. INSTALL ENGINE SIDE COVER SUB-ASSEMBLY LH

  12. INSTALL ENGINE SIDE COVER SUB-ASSEMBLY RH

  13. INSTALL FRONT BUMPER COVER

  14. INSTALL RADIATOR GRILLE

  15. ADJUST FOG LIGHT AIMING (w/ Fog Light)

Front Bumper -- Installation


HINT:
A bolt without a torque specification is shown in the standard bolt chart (HILUX_TGN26 RM00000118R007X.html).


1. INSTALL FRONT BUMPER SIDE SUPPORT LH
  1. Attach the 2 claws to install the front bumper side support.

  1. Install the bolt and screw.



2. INSTALL FRONT BUMPER SIDE SUPPORT RH
HINT:
Use the same procedure described for the LH side.


3. INSTALL NO. 2 FRONT BUMPER RETAINER BRACKET
  1. Install the No. 2 front bumper retainer bracket with the bolt.

    Torque:
    12 N*m{122 kgf*cm, 9 ft.*lbf}


4. INSTALL NO. 1 FRONT BUMPER RETAINER BRACKET
HINT:
Use the same procedure described for the No. 2 front bumper retainer bracket.


5. INSTALL RADIATOR SIDE DEFLECTOR LH
  1. Attach the claw to install the radiator side deflector.

  1. Install the 3 clips.



6. INSTALL RADIATOR SIDE DEFLECTOR RH
HINT:
Use the same procedure described for the LH side.


7. INSTALL FRONT BUMPER MOUNTING BRACKET
HINT:
Use the same procedure for both front bumper mounting brackets.
  1. Install the front bumper mounting bracket with the bolt.

    Torque:
    12 N*m{122 kgf*cm, 9 ft.*lbf}


8. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
  1. Install the front bumper reinforcement with the 4 nuts.

    Torque:
    67 N*m{683 kgf*cm, 49 ft.*lbf}


9. INSTALL FRONT BUMPER REINFORCEMENT EXTENSION LH
  1. Attach the 2 claws to install the front bumper reinforcement extension.



10. INSTALL FRONT BUMPER REINFORCEMENT EXTENSION RH
HINT:
Use the same procedure described for the LH side.


11. INSTALL ENGINE SIDE COVER SUB-ASSEMBLY LH
  1. Install the engine side cover with the 3 bolts and 2 clips.

    Torque:
    12 N*m{117 kgf*cm, 8 ft.*lbf}


12. INSTALL ENGINE SIDE COVER SUB-ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


13. INSTALL FRONT BUMPER COVER
  1. w/ Fog Light:
    Connect the 2 fog light connectors.

  1. Attach the 6 claws to install the front bumper cover.

  1. Install the 5 clips, 2 bolts and 2 screws.

  1. Install the 3 clips and 6 screws.



14. INSTALL RADIATOR GRILLE
  1. Attach the 6 claws to install the radiator grille.

  1. Install the 2 screws and 2 clips.



15. ADJUST FOG LIGHT AIMING (w/ Fog Light)
(HILUX_TGN26 RM000001GEG01FX.html)