Power Window Regulator Motor (For Front Door) Installation

Vehicle Exterior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Window Glass. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

  2. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

  3. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH

  4. INSTALL FRONT DOOR SERVICE HOLE COVER LH

  5. INSTALL FRONT DOOR NO. 1 TRIM BRACKET

  6. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH

  7. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

  8. INSTALL DOOR PULL HANDLE

  9. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH LH

  10. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL LH

  11. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL RH (for Front Passenger Side)

  12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  13. INITIALIZE POWER WINDOW CONTROL SYSTEM (w/ Jam Protection Function)

Power Window Regulator Motor (For Front Door) -- Installation


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.
  3. A bolt without a torque specification is shown in the standard bolt chart (HILUX_TGN26 RM00000118R007X.html).


1. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY LH
  1. Apply MP grease to the sliding and rotating areas of the regulator motor.

  1. Using a T25 "TORX" socket wrench, install the power window regulator motor assembly LH with the 3 screws.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}


2. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


  1. w/ Power Window:



      Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    1. Apply MP grease to the sliding and rotating areas of the front door power window regulator.

    2. Temporarily install the temporary bolt to the front door power window regulator.



    3. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Window Glass.Power Window Control System (W/ Jam Protection Function).Power Window Regulator Motor (For Front Door)  Installation
    4. Install the front door power window regulator with the 5 bolts, and then tighten the temporary bolt.

      Torque:
      8.0 N*m{82 kgf*cm, 71 in.*lbf}
      Text in Illustration
      *1
      Temporary Bolt
      NOTICE:
      Be careful not to drop the front door power window regulator as it may become damaged.
    5. Connect the connector.



  1. w/o Power Window:



      Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    1. Apply MP grease to the sliding and rotating areas of the front door window regulator.

      NOTICE:
      Do not apply grease to the spring of the window regulator.
    2. Temporarily install the temporary bolt to the front door window regulator.



    3. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Window Glass.Power Window Control System (W/ Jam Protection Function).Power Window Regulator Motor (For Front Door)  Installation
    4. Install the front door window regulator with the 4 bolts, and then tighten the temporary bolt.

      Torque:
      8.0 N*m{82 kgf*cm, 71 in.*lbf}
      Text in Illustration
      *1
      Temporary Bolt
      NOTICE:
      Be careful not to drop the front door power window regulator as it may become damaged.


3. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH
  1. w/ Power Window:

    1. Temporarily install the power window regulator master switch assembly with front door armrest base panel.

    2. Connect the cable to the negative (-) battery terminal.

    3. Operate the front door window regulator so that the front door glass can be installed.

    4. Disconnect the cable from the negative (-) battery terminal.

      NOTICE:
      When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR300CX.html).
    5. Remove the power window regulator master switch assembly with front door armrest base panel.

  1. w/o Power Window:

    1. Temporarily install the front door window regulator handle.

    2. Operate the front door window regulator so that the front door glass can be installed.

    3. Remove the front door window regulator handle.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Window Glass.Power Window Control System (W/ Jam Protection Function).Power Window Regulator Motor (For Front Door)  Installation
  1. Insert the front door glass into the front door panel along the front door glass run as indicated by the arrows in the order shown in the illustration.

  1. Install the front door glass with the 2 bolts.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}


4. INSTALL FRONT DOOR SERVICE HOLE COVER LH
  1. Apply new butyl tape to the front door panel.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Window Glass.Power Window Control System (W/ Jam Protection Function).Power Window Regulator Motor (For Front Door)  Installation
  1. Pass the front door inside locking cable, front door lock remote control cable and wire harness through a new front door service hole cover, and then install the front door service hole cover using the reference points on the front door panel.

    Text in Illustration
    *a
    Reference Point


5. INSTALL FRONT DOOR NO. 1 TRIM BRACKET
  1. Install the front door No. 1 trim bracket with the 2 screws.



6. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH
  1. Connect the front door inside locking cable and front door lock remote control cable to the front door inside handle.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Attach the 2 guides as indicated by the arrow in the illustration, and then attach the claw to install the front door inside handle.



7. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH
  1. for Double Cab:

    1. Attach the 8 clips to install the front door trim board.

    2. Install the screw and clip.

  1. for Single Cab, for Extra Cab:

    1. Attach the 9 clips to install the front door trim board.

    2. Install the screw and clip.



8. INSTALL DOOR PULL HANDLE
  1. Install the door pull handle with the screw.



9. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH LH
  1. Attach the 2 clips to install the front door lower frame bracket garnish.



10. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL LH
  1. Connect the connector.

  1. Attach the 4 claws and 2 clips to install the power window regulator switch assembly with front door armrest base panel.



11. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL RH (for Front Passenger Side)
  1. Connect the connector.

  1. Attach the 4 claws and 2 clips to install the power window regulator master switch assembly with front door armrest base panel.



12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR300CX.html).


13. INITIALIZE POWER WINDOW CONTROL SYSTEM (w/ Jam Protection Function)
(HILUX_TGN26 RM000001DJB01FX.html)