Window Glass. Power Window Control System (W/O Jam Protection Function) Front Passenger Side Power Window Manual Function Does Not Operate With Front Passenger Side Power Window Switch

Vehicle Exterior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

Window Glass. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

CHECK HARNESS AND CONNECTOR (FRONT POWER WINDOW REGULATOR SWITCH ASSEMBLY RH - BATTERY)

INSPECT FRONT POWER WINDOW REGULATOR SWITCH ASSEMBLY RH

CHECK HARNESS AND CONNECTOR (FRONT POWER WINDOW REGULATOR SWITCH ASSEMBLY RH - FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY RH)

INSPECT FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY RH

CHECK HARNESS AND CONNECTOR (POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY - FRONT POWER WINDOW REGULATOR SWITCH ASSEMBLY LH)

POWER WINDOW CONTROL SYSTEM (w/o Jam Protection Function) - Front Passenger Side Power Window Manual Function does not Operate with Front Passenger Side Power Window Switch

DESCRIPTION

If the front passenger side manual up/down function does not operate, a malfunction may be present in the front power window regulator motor assembly RH, front power window regulator switch assembly RH, power window regulator master switch assembly or wire harness.

WIRING DIAGRAM

Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Window Glass.Power Window Control System (W/ Jam Protection Function).Power Window Control System (W/O Jam Protection Function) Front Passenger Side Power Window Manual Function Does Not Operate With Front Passenger Side Power Window Switch

INSPECTION PROCEDURE

NOTICE:

Inspect the fuses for circuits related to this system before performing the following inspection procedure.

1.CHECK HARNESS AND CONNECTOR (FRONT POWER WINDOW REGULATOR SWITCH ASSEMBLY RH - BATTERY)

Disconnect the H5 front power window regulator switch assembly RH connector.

Measure the voltage according to the value(s) in the table below.
Standard Voltage:
Tester Connection
Switch Condition
Specified Condition
H5-3 (B) - Body ground
Ignition switch ON
11 to 14 V
Ignition switch off
Below 1 V
Text in Illustration
*a
Front view of wire harness connector
(to Front Power Window Regulator Switch Assembly RH)

Text in Illustration
*a	Front view of wire harness connector (to Front Power Window Regulator Switch Assembly RH)

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

2.INSPECT FRONT POWER WINDOW REGULATOR SWITCH ASSEMBLY RH

Remove the front power window regulator switch assembly RH (HILUX_TGN26 RM000002STU06LX.html).

Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
Switch Condition
Specified Condition
5 (D) - 4 (SD)
UP
Below 1 Ω
2 (U) - 3 (B)
5 (D) - 4 (SD)
OFF
Below 1 Ω
2 (U) - 1 (SU)
5 (D) - 3 (B)
DOWN
Below 1 Ω
2 (U) - 1 (SU)

REPLACE FRONT POWER WINDOW REGULATOR SWITCH ASSEMBLY RH (HILUX_TGN26 RM000002STU06LX.html)

OK

3.CHECK HARNESS AND CONNECTOR (FRONT POWER WINDOW REGULATOR SWITCH ASSEMBLY RH - FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY RH)

Disconnect the H5 front power window regulator switch assembly RH connector.

Disconnect the H2 front power window regulator motor assembly RH connector.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection	Condition	Specified Condition
H5-5 (D) - H2-1 (D)	Always	Below 1 Ω
H5-2 (U) - H2-2 (U)	Always	Below 1 Ω
H5-5 (D) or H2-1 (D) - Body ground	Always	10 kΩ or higher
H5-2 (U) or H2-2 (U) - Body ground	Always	10 kΩ or higher

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

4.INSPECT FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY RH

Remove the front power window regulator motor assembly RH (HILUX_TGN26 RM000002STX02NX.html).

Apply battery voltage to connector terminals 1 (D) and 2 (U).
NOTICE:
Do not apply battery voltage to any terminals except terminals 1 (D) and 2 (U).

Check that the motor gear rotates smoothly as follows.

OK:

Measurement Condition	Specified Condition
Battery positive (+) → 1 (D) Battery negative (-) → 2 (U)	Motor gear rotates clockwise
Battery positive (+) → 2 (U) Battery negative (-) → 1 (D)	Motor gear rotates counterclockwise

Text in Illustration
*1	Motor Gear
	Clockwise
	Counterclockwise

REPLACE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY RH (HILUX_TGN26 RM000002STX02NX.html)

OK

5.CHECK HARNESS AND CONNECTOR (POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY - FRONT POWER WINDOW REGULATOR SWITCH ASSEMBLY LH)

Disconnect the I12*1 or I13*2 power window regulator master switch assembly connector.
1. *1: for Double Cab
2. *2: except Double Cab

Disconnect the H5 front power window regulator switch assembly RH connector.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:

for Double Cab
Tester Connection	Condition	Specified Condition
I12-18 (U) - H5-1 (SU)	Always	Below 1 Ω
I12-15 (D) - H5-4 (SD)	Always	Below 1 Ω
I12-18 (U) or H5-1 (SU) - Body ground	Always	10 kΩ or higher
I12-15 (D) or H5-4 (SD) - Body ground	Always	10 kΩ or higher

except Double Cab
Tester Connection	Condition	Specified Condition
I13-8 (U) - H5-1 (SU)	Always	Below 1 Ω
I13-10 (D) - H5-4 (SD)	Always	Below 1 Ω
I13-8 (U) or H5-1 (SU) - Body ground	Always	10 kΩ or higher
I13-10 (D) or H5-4 (SD) - Body ground	Always	10 kΩ or higher

REPAIR OR REPLACE HARNESS OR CONNECTOR

REPLACE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (HILUX_TGN26 RM000002STU06KX.html)

Tester Connection	Switch Condition	Specified Condition
H5-3 (B) - Body ground	Ignition switch ON	11 to 14 V
H5-3 (B) - Body ground	Ignition switch off	Below 1 V