Lower Instrument Panel Installation

Vehicle Interior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Interior Panels Trim. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY

  2. INSTALL NO. 1 SWITCH HOLE BASE

  3. INSTALL SWITCH BASE

  4. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (w/o Front Passenger Airbag)

  5. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (w/o Console Box, w/o Console Box Lid)

  6. INSTALL AIR CONDITIONER CONTROL ASSEMBLY (for Manual Cooler System)

  7. INSTALL NO. 1 INSTRUMENT PANEL BOX

  8. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

  9. INSTALL NO. 3 HEATER TO REGISTER DUCT

  10. INSTALL NO. 1 HEATER TO REGISTER DUCT

  11. INSTALL NO. 2 HEATER TO REGISTER DUCT

  12. INSTALL COWL SIDE TRIM BOARD LH

  13. INSTALL COWL SIDE TRIM BOARD RH

  14. INSTALL FRONT DOOR SCUFF PLATE LH

  15. INSTALL FRONT DOOR SCUFF PLATE RH

  16. INSTALL CONSOLE BOX ASSEMBLY (w/ Console Box Lid)

  17. INSTALL HEADLIGHT DIMMER SWITCH ASSEMBLY

  18. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY

  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Airbag System)

  20. CHECK SRS WARNING LIGHT (w/ Airbag System)

Lower Instrument Panel -- Installation


HINT:
A bolt without a torque specification is shown in the standard bolt chart (HILUX_TGN26 RM00000118R007X.html).


1. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY
  1. for Automatic Air Conditioning System:
    Connect the room temperature sensor.

  1. Attach the 2 guides to install the lower instrument panel.

  1. Connect the connectors and attach the clamps.

  1. Connect the hood lock control cable, fuel lid lock control cable and DLC3.

  1. Install the 2 bolts <C>, nut <D> and 3 screws <E>.



  1. Install the 2 clips <B>.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Interior Panels Trim.Upper Instrument Panel.Lower Instrument Panel  Installation


    Text in Illustration
    *1
    Clip <B>
    *2
    Bolt <C>
    *3
    Nut <D>
    *4
    Screw <E>
    *5
    Hood Lock Control Cable
    *6
    Fuel Lid Lock Control Cable
    *7
    DLC3
    *8
    Clamp
    *9
    Guide
    -
    -


2. INSTALL NO. 1 SWITCH HOLE BASE
  1. Attach the 5 claws to install the No. 1 switch hole base.



3. INSTALL SWITCH BASE
  1. Connect the connectors.

  1. Attach the 8 claws to install the switch base.



4. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (w/o Front Passenger Airbag)


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Interior Panels Trim.Upper Instrument Panel.Lower Instrument Panel  Installation
  1. Attach the 2 hinges to install the glove compartment door.

    Text in Illustration
    *1
    Hinge


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Interior Panels Trim.Upper Instrument Panel.Lower Instrument Panel  Installation
  1. While pushing in the sides of the glove compartment door as indicated by the arrows in the illustration, close the door to engage it to the 2 stoppers.

    Text in Illustration
    *1
    Stopper


5. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (w/o Console Box, w/o Console Box Lid)
  1. Attach the 3 claws to install the lower center instrument panel finish panel.

  1. Install the 2 clips <B>.



6. INSTALL AIR CONDITIONER CONTROL ASSEMBLY (for Manual Cooler System)
  1. Connect the connector and install the air conditioning control assembly.



7. INSTALL NO. 1 INSTRUMENT PANEL BOX
  1. Connect the connectors and attach the clamp.

  1. Install the No. 1 instrument panel box with the 6 screws <A>.



8. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY
  1. Attach the 3 guides, 2 claws and 3 clips to install the lower instrument panel finish panel.



9. INSTALL NO. 3 HEATER TO REGISTER DUCT
  1. Attach the 4 claws to install the No. 3 heater to register duct.

  1. Install the clip.



10. INSTALL NO. 1 HEATER TO REGISTER DUCT
  1. Attach the 3 claws to install the No. 1 heater to register duct.

  1. Install the clip.



11. INSTALL NO. 2 HEATER TO REGISTER DUCT
  1. Install the No. 2 heater to register duct with the 3 clips.



12. INSTALL COWL SIDE TRIM BOARD LH
  1. Attach the 2 clips to install the cowl side trim board.

  1. Install the clip.

  1. Install the front door opening trim.



13. INSTALL COWL SIDE TRIM BOARD RH
HINT:
Use the same procedure described for the LH side.


14. INSTALL FRONT DOOR SCUFF PLATE LH
  1. for Double Cab:
    (HILUX_TGN26 RM00000148N01EX_01_0030.html)

  1. for Single Cab:
    (HILUX_TGN26 RM00000148N01FX_01_0030.html)

  1. for Extra Cab:
    (HILUX_TGN26 RM00000148N01GX_01_0030.html)



15. INSTALL FRONT DOOR SCUFF PLATE RH
HINT:
Use the same procedure described for the LH side.


16. INSTALL CONSOLE BOX ASSEMBLY (w/ Console Box Lid)
(HILUX_TGN26 RM000003NEA00QX.html)


17. INSTALL HEADLIGHT DIMMER SWITCH ASSEMBLY
(HILUX_TGN26 RM0000014M801XX.html)


18. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY
(HILUX_TGN26 RM000003O2K00PX.html)


19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Airbag System)
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR300CX.html).


20. CHECK SRS WARNING LIGHT (w/ Airbag System)
(HILUX_TGN26 RM000000XFD0IBX.html)