Generator Installation

Power Source Network. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Gr-Fe Battery Charging. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL GENERATOR ASSEMBLY

  2. INSTALL FAN AND GENERATOR V BELT

  3. INSTALL V-BANK COVER

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Generator -- Installation



1. INSTALL GENERATOR ASSEMBLY

  1. Install the generator with the 2 bolts.

    Torque:
    43 N*m{438 kgf*cm, 32 ft.*lbf}

  1. Connect the generator wire with the nut and 2 bolts.

    Torque:
    for nut:
    9.8 N*m{100 kgf*cm, 87 in.*lbf}
    for bolt:
    13 N*m{133 kgf*cm, 10 ft.*lbf}

  1. Install the terminal cap.

  1. Connect the generator connector.



2. INSTALL FAN AND GENERATOR V BELT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Battery Charging.Charging System.Generator Installation

  1. Set the fan and generator V belt onto each part.

    Text in Illustration
    *1
    		Vane Pump
    *2
    		Water Pump
    *3
    		No. 2 Idler
    *4
    		Generator
    *5
    		Cooler Compressor
    *6
    		No. 1 Idler
    *7
    		Crankshaft
    *8
    		V-ribbed Belt Tensioner

  1. While turning the belt tensioner counterclockwise, remove the pin.

    NOTICE:
    Make sure that the fan and generator V belt is properly installed to each pulley.

  1. Check that the belt fits properly in the ribbed grooves.

    HINT:
    Make sure to check by hand that the belt has not slipped out of the grooves on the bottom of the pulley.


3. INSTALL V-BANK COVER

  1. Install the V-bank cover with the 2 nuts.

    Torque:
    7.5 N*m{76 kgf*cm, 66 in.*lbf}


4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR3009X.html).