Vane Pump (For Tr Series Engine) Installation

Steering. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Power Assist Systems. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL VANE PUMP ASSEMBLY

  2. CONNECT PRESSURE FEED TUBE ASSEMBLY

  3. CONNECT RETURN HOSE

  4. INSTALL FAN AND GENERATOR V BELT

  5. ADD POWER STEERING FLUID

  6. ADJUST POWER STEERING FLUID

  7. CHECK FOR FLUID LEAKS

Vane Pump (For Tr Series Engine) -- Installation



1. INSTALL VANE PUMP ASSEMBLY
  1. Install the vane pump with the 2 bolts.

    Torque:
    21 N*m{214 kgf*cm, 15 ft.*lbf}
  1. Connect the connector to the oil pressure switch.



2. CONNECT PRESSURE FEED TUBE ASSEMBLY
  1. Install a new gasket and the pressure feed tube to the vane pump with the union bolt.

    Torque:
    49 N*m{500 kgf*cm, 36 ft.*lbf}
    HINT:
    Make sure that the stopper of the pressure feed tube touches the front housing.


3. CONNECT RETURN HOSE
  1. Connect the hose with the clip.



4. INSTALL FAN AND GENERATOR V BELT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Power Assist Systems.Power Steering System.Vane Pump (For Tr Series Engine)  Installation
  1. Install the fan and generator V belt to all the pulleys except the V-ribbed belt tensioner pulley.

    Text in Illustration
    *A
    w/ Air Conditioning System
    *B
    w/o Air Conditioning System
    *1
    Generator
    *2
    Idler Pulley
    *3
    Vane Pump
    *4
    Fan Pulley
    *5
    Tensioner Pulley
    *6
    Crankshaft Pulley
    *7
    No. 1 Idler Pulley
    *8
    Cooler Compressor
  1. Use the hexagon-shaped part indicated by the arrow in the illustration to move the tensioner pulley downward, and then install the fan and generator V belt to the tensioner pulley.

    NOTICE:
    1. The backside of the fan and generator V belt should face the tensioner pulley.
    2. Check that the fan and generator V belt is properly installed to each pulley.


5. ADD POWER STEERING FLUID


6. ADJUST POWER STEERING FLUID
(HILUX_TGN26 RM00000138601AX.html)


7. CHECK FOR FLUID LEAKS