Parking Brake Cable (For 4Wd And Pre-Runner) Installation

Brake. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Parking Brake. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY

  2. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

  3. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY

  4. CHECK REAR BRAKE DRUM INSTALLATION

  5. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY AND NEW GASKET

  6. INSTALL REAR WHEEL

  7. ADJUST PARKING BRAKE

  8. INSTALL CONSOLE BOX ASSEMBLY

  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Parking Brake Cable (For 4Wd And Pre-Runner) -- Installation



1. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY



Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Parking Brake.Parking Brake System.Parking Brake Cable (For 4Wd And Pre-Runner)  Installation


Text in Illustration
*1
No. 3 Parking Brake Cable
*2
No. 3 Clip
  1. Install the No. 3 parking brake cable with the 3 bolts and nut.

    Torque:
    for Bolt A, Nut C:
    26 N*m{260 kgf*cm, 19 ft.*lbf}
    for Bolt B:
    14 N*m{143 kgf*cm, 10 ft.*lbf}
  1. Install the No. 3 clip.

  1. Connect the No. 3 parking brake cable to the parking brake shoe lever LH and backing plate LH.

    1. Connect the No. 3 parking brake cable to the backing plate with the 2 bolts.

      Torque:
      9.0 N*m{92 kgf*cm, 80 in.*lbf}
    2. Connect the No. 3 parking brake cable to the parking brake shoe lever (HILUX_TGN26 RM0000010QS00YX.html).



2. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY



Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Parking Brake.Parking Brake System.Parking Brake Cable (For 4Wd And Pre-Runner)  Installation


Text in Illustration
*1
No. 2 Parking Brake Cable
*2
Parking Brake Equalizer
  1. Install the No. 2 parking brake cable with the 4 bolts.

    Torque:
    for Bolt A:
    26 N*m{260 kgf*cm, 19 ft.*lbf}
    for Bolt B:
    14 N*m{143 kgf*cm, 10 ft.*lbf}
  1. Connect the No. 2 parking brake cable to the parking brake equalizer and apply MP grease to the connecting portion.

  1. Connect the No. 2 parking brake cable to the parking brake shoe lever RH and backing plate RH.

    1. Connect the No. 2 parking brake cable to the backing plate with the 2 bolts.

      Torque:
      9.0 N*m{92 kgf*cm, 80 in.*lbf}
    2. Connect the No. 2 parking brake cable to the parking brake shoe lever (HILUX_TGN26 RM0000010QS00YX.html).

      HINT:
      Use the same procedure described for the LH side.


3. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY



Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Parking Brake.Parking Brake System.Parking Brake Cable (For 4Wd And Pre-Runner)  Installation


Text in Illustration
*1
No. 1 Parking Brake Cable
*2
No. 3 Parking Brake Cable
*3
Parking Brake Equalizer
*4
Cable Support Bracket
  1. Connect the No. 1 parking brake cable to the parking brake lever (HILUX_TGN26 RM0000010M301BX.html).

  1. Install the No. 1 parking brake cable clamp to the No. 1 parking brake cable.

  1. Install the No. 1 parking brake cable with the bolt.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
  1. Connect the No. 1 parking brake cable to the parking brake equalizer.

  1. Connect the No. 1 parking brake cable to the No. 3 parking brake cable and apply MP grease to the connecting portion.

  1. Install the pin and No. 1 clip.

  1. Attach the No. 1 parking brake cable to the cable support bracket.

  1. Install the No. 1 heat insulator with the 2 bolts.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}


4. CHECK REAR BRAKE DRUM INSTALLATION


  1. Check that each part is installed properly.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Parking Brake.Parking Brake System.Parking Brake Cable (For 4Wd And Pre-Runner)  Installation


    Text in Illustration
    *A
    LH Side
    *B
    RH side
    *a
    Front
    -
    -


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Measure the brake drum inner diameter and the diameter of the brake shoes. Check that the difference between the diameters is equal to the specified shoe clearance.

    Standard shoe clearance:
    0.6 mm (0.0236 in.)
    NOTICE:
    There should be no oil or grease on the contact surfaces of the shoe lining and drum.


5. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY AND NEW GASKET
  1. Install a new brake drum gasket and rear brake drum.



6. INSTALL REAR WHEEL
  1. Install the wheel.

    Torque:
    105 N*m{1070 kgf*cm, 77 ft.*lbf}


7. ADJUST PARKING BRAKE
(HILUX_TGN26 RM0000010M100ZX.html)


8. INSTALL CONSOLE BOX ASSEMBLY
  1. w/ Console Box Lid:
    (HILUX_TGN26 RM000003NEA00QX.html)

  1. w/o Console Box Lid:
    (HILUX_TGN26 RM000004QUK001X.html)



9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR300CX.html).