Rear Brake Flexible Hose (W/O Vsc) Installation

Brake. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Brake (Rear). Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL REAR BRAKE TUBE FLEXIBLE HOSE

  2. BLEED BRAKE LINE (for TASA Made)

  3. BLEED BRAKE LINE (for TMT Made)

  4. BLEED CLUTCH LINE (for Manual Transmission)

Rear Brake Flexible Hose (W/O Vsc) -- Installation



1. INSTALL REAR BRAKE TUBE FLEXIBLE HOSE

  1. Attach a new clip to the flexible hose.

  1. Connect the flexible hose to the 3-way.

    Torque:
    23 N*m{235 kgf*cm, 17 ft.*lbf}

  1. Using a union nut wrench, connect the flexible hose to the brake tube while holding the flexible hose with a wrench.

    Torque:
    15 N*m{155 kgf*cm, 11 ft.*lbf}
    NOTICE:
    1. Do not bend or damage the brake tube.
    2. Do not allow any foreign matter such as dirt and dust to enter the brake tube and 3-way from the connecting points.
    3. Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (HILUX_TGN26 RM000004QR1003X.html).


2. BLEED BRAKE LINE (for TASA Made)

  1. Remove the brake master cylinder reservoir filler cap assembly.

  1. Add brake fluid to keep the level between the MIN and MAX lines of the reservoir while bleeding the brakes.

    Fluid:
    SAE J1703 or FMVSS No. 116 DOT 3

  1. Remove the bleeder plug cap.

  1. Connect a vinyl tube to the bleeder plug.

  1. Depress the brake pedal several times, and then loosen the bleeder plug with the pedal depressed.*1

  1. When fluid stops coming out, tighten the bleeder plug, and then release the brake pedal.*2

  1. Repeat *1 and *2 until all air in the fluid is completely bled out.

  1. Tighten the bleeder plug completely.

    Torque:
    for Front Brake:
    11 N*m{110 kgf*cm, 8 ft.*lbf}
    for Rear Brake:
    10 N*m{102 kgf*cm, 7 ft.*lbf}

  1. Install the bleeder plug cap.

  1. Repeat the above procedure for each wheel to bleed the brake line.

  1. Check for brake fluid leaks.

  1. Check the brake fluid level in the reservoir (HILUX_TGN26 RM0000010K4010X_01_0001.html).



3. BLEED BRAKE LINE (for TMT Made)

  1. Remove the brake master cylinder reservoir filler cap assembly.

  1. Add brake fluid to keep the level between the MIN and MAX lines of the reservoir while bleeding the brakes.

    Fluid:
    SAE J1703 or FMVSS No. 116 DOT 3

  1. Remove the bleeder plug cap.

  1. Connect a vinyl tube to the bleeder plug.

  1. Depress the brake pedal several times, and then loosen the bleeder plug with the pedal depressed.*1

  1. When fluid stops coming out, tighten the bleeder plug, and then release the brake pedal.*2

  1. Repeat *1 and *2 until all air in the fluid is completely bled out.

  1. Tighten the bleeder plug completely.

    Torque:
    for Front Brake:
    11 N*m{110 kgf*cm, 8 ft.*lbf}
    for Rear Brake:
    10 N*m{102 kgf*cm, 7 ft.*lbf}

  1. Install the bleeder plug cap.

  1. Repeat the above procedure for each wheel to bleed the brake line.

  1. Check for brake fluid leaks.

  1. Check the brake fluid level in the reservoir (HILUX_TGN26 RM0000010K400VX.html).



4. BLEED CLUTCH LINE (for Manual Transmission)

  1. Remove the bleeder plug cap of the release cylinder.

  1. Connect a vinyl tube to the bleeder plug.

  1. Depress the clutch pedal several times, and then loosen the bleeder plug while the pedal is depressed.

  1. When fluid no longer comes out, tighten the bleeder plug, and then release the clutch pedal.

  1. Repeat the previous 2 steps until all the air in the fluid is completely bled.

  1. Tighten the bleeder plug.

    Torque:
    11 N*m{110 kgf*cm, 8 ft.*lbf}

  1. Install the bleeder plug cap.

  1. Check that all the air has been bled from the clutch line.