Rear Brake (For 2Wd) Reassembly

Apply a light coat of lithium soap base glycol grease to 2 new rear wheel brake cylinder cups and 2 pistons.

Install the 2 rear wheel brake cylinder cups to the 2 pistons.

Install the compression spring and 2 pistons to the rear wheel brake cylinder.

Install 2 new cylinder boots to the rear wheel brake cylinder.

Install the rear brake drum bleeder plug to the rear wheel brake cylinder.

HINT:

The rear brake drum bleeder plug will be tightened to a torque specification in the Bleed Brake Line procedures.

Install the bleeder plug cap.

Install the cylinder with the 2 bolts.

Torque:

9.5 N*m{97 kgf*cm, 84 in.*lbf}

Using a union nut wrench, connect the brake line.

Torque:

15 N*m{155 kgf*cm, 11 ft.*lbf}

NOTICE:

Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (HILUX_TGN26 RM000004QR1006X.html).

Apply high-temperature grease to the surface of the backing plate which contacts the shoe.

Install the rear brake parking brake shoe lever with a new C-washer.

Install the rear brake automatic adjust lever with the E-ring.

Using needle-nose pliers, connect the No. 3 parking brake cable to the parking brake shoe lever.

Using needle-nose pliers, install the adjust lever tension spring to the automatic adjust lever and rear brake shoe.

Using SST, install the shoe, pin, shoe hold down spring and shoe hold down spring cup.

SST

09718-00010

Disassemble the parking brake shoe strut set. Apply high temperature grease to the areas indicated by the arrows in the illustration. Then reassemble the parking brake shoe strut set.

Install the rear brake shoe return spring to the parking brake shoe strut set.

Install the parking brake shoe strut set as shown in the illustration.

Connect the shoe tension spring to the front brake shoe and rear brake shoe.

Using SST, install the shoe, shoe hold down spring and shoe hold down spring cup.

SST

09718-00010

Connect the return spring to the front brake shoe and rear brake shoe.

NOTICE:

Be careful not to damage the wheel cylinder boot.

Check that each part is installed properly.

Measure the inside diameter of the brake drum and diameter of the brake shoes. Check that the difference between the diameters is the correct shoe clearance.

Standard shoe clearance:

0.5 mm (00197 in.)

NOTICE:

There should be no oil or grease on the contact surfaces of the shoe lining and drum.