Front Brake (For 2Wd) Reassembly

Brake. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Brake (Front). Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. TEMPORARILY INSTALL FRONT DISC BRAKE BLEEDER PLUG

  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL

  4. INSTALL FRONT DISC BRAKE PISTON

  5. INSTALL CYLINDER BOOT

Front Brake (For 2Wd) -- Reassembly


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.


1. TEMPORARILY INSTALL FRONT DISC BRAKE BLEEDER PLUG

  1. Temporarily install the bleeder plug to the cylinder.

    HINT:
    The bleeder plug will be tightened to the torque specification in the Bleed Brake Line procedure.


2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP


3. INSTALL PISTON SEAL


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake (Front).Front Brake (For 2Wd).Front Brake (For 2Wd) Reassembly

  1. Apply a light coat of lithium soap base glycol grease to the entire inner and outer circumference of a new piston seal.

    Text in Illustration
    *1
    		Lithium soap base glycol grease

  1. Install the piston seal to the disc brake cylinder assembly.

    NOTICE:
    Make sure the piston seal is securely installed to the groove of the disc brake cylinder assembly.


4. INSTALL FRONT DISC BRAKE PISTON


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake (Front).Front Brake (For 2Wd).Front Brake (For 2Wd) Reassembly

  1. Apply a light coat of lithium soap base glycol grease to the inner and outer circumference of a new cylinder boot, and the entire circumference of the top and bottom of the outer edge as shown in the illustration.

    Text in Illustration
    *1
    		Lithium soap base glycol grease

  1. Apply a light coat of lithium soap base glycol grease to the entire outer circumference of the front disc brake piston where it contacts the cylinder boot and front disc brake cylinder.

  1. Install the cylinder boot to the front disc brake piston.

  1. Install the front disc brake piston to the front disc brake cylinder.

    NOTICE:
    Do not forcibly install the disc brake piston to the disc brake cylinder.


5. INSTALL CYLINDER BOOT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake (Front).Front Brake (For 2Wd).Front Brake (For 2Wd) Reassembly

  1. Install the cylinder boot to the disc brake cylinder.

    Text in Illustration
    *1
    		Set Ring
    *2
    		Cylinder Boot
    NOTICE:
    Securely install the cylinder boot to the groove of the disc brake cylinder.

  1. Using a screwdriver, install a new set ring.

    HINT:
    Tape the screwdriver tip before use.
    NOTICE:
    Do not damage the cylinder boot.