Brake Master Cylinder (For Tmt Made) Reassembly

Brake. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Brake System (Other). Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL BRAKE MASTER CYLINDER PISTON KIT

  2. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER

  3. INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

  4. INSTALL BRAKE FLUID INFORMATION LABEL

  5. INSTALL MASTER CYLINDER RESERVOIR GROMMET

  6. INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY

Brake Master Cylinder (For Tmt Made) -- Reassembly



1. INSTALL BRAKE MASTER CYLINDER PISTON KIT
  1. Fix the master cylinder body in a vise between aluminum plates.

    NOTICE:
    Do not overtighten the vise.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake System (Other).Brake System.Brake Master Cylinder (For Tmt Made)  Reassembly
  1. Apply a light coat of lithium soap base glycol grease to the rubber parts as shown in the illustration.

    Text in Illustration
    *1
    Lithium soap base glycol grease
  1. Install the No. 1 and No. 2 pistons into the master cylinder body.

    NOTICE:
    1. Install the piston straight while being careful not to damage the inside of the cylinder.
    2. Do not damage the lip of the cylinder cup.
  1. Push in the piston and install a new gasket and a new piston stopper bolt.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}
  1. Install the snap ring using snap ring pliers with the piston pushed in.

    NOTICE:
    Do not scratch the inside of the cylinder body.


2. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER
  1. Install the brake master cylinder reservoir strainer to the brake master cylinder reservoir assembly.



3. INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY
  1. Install the brake master cylinder reservoir filler cap assembly to the brake master cylinder reservoir assembly.



4. INSTALL BRAKE FLUID INFORMATION LABEL


5. INSTALL MASTER CYLINDER RESERVOIR GROMMET


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake System (Other).Brake System.Brake Master Cylinder (For Tmt Made)  Reassembly
  1. Apply a light coat of lithium soap base glycol grease to 2 new master cylinder reservoir grommets.

    Text in Illustration
    *1
    Lithium soap base glycol grease
  1. Install the 2 master cylinder reservoir grommets to the brake master cylinder reservoir assembly.



6. INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY
  1. Install the brake master cylinder reservoir sub-assembly to the master cylinder body.

  1. Install the screw.