Front Lower Suspension Arm (For 2Wd) Installation

Suspension. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Front Suspension. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL LOWER BALL JOINT ASSEMBLY

  2. INSTALL FRONT NO. 2 LOWER ARM BUSH

  3. INSTALL FRONT NO. 1 LOWER ARM BUSH

  4. INSTALL FRONT LOWER BALL JOINT ATTACHMENT LH

  5. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

  6. INSTALL FRONT SPRING BUMPER

  7. TEMPORARILY INSTALL FRONT SHOCK ABSORBER WITH COIL SPRING

  8. CONNECT FRONT STABILIZER LINK ASSEMBLY LH

  9. CONNECT FRONT SPEED SENSOR LH (w/ ABS)

  10. INSTALL FRONT WHEEL

  11. STABILIZE SUSPENSION

  12. TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

  13. TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING

  14. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Front Lower Suspension Arm (For 2Wd) -- Installation


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.


1. INSTALL LOWER BALL JOINT ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Lower Suspension Arm (For 2Wd)  Installation
  1. Using SST and press, press in a new lower ball joint.

    SST
    09226-10010
    09631-32020
  1. Install a new snap ring.

    NOTICE:
    Make sure the snap ring is securely installed in the groove.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Lower Suspension Arm (For 2Wd)  Installation
  1. Pack the upper ball joint with MP grease No. 2.

    Text in Illustration
    *1
    MP Grease No. 2
    Grease capacity:
    8.0 g (0.282 oz.)
  1. Apply MP grease No. 2 to the locations shown in the illustration.

    NOTICE:
    Do not apply MP grease No. 2 to the tapered or threaded parts of the ball joint.
  1. Install a new dust cover to the lower arm.

  1. Install a new dust cover set ring.



2. INSTALL FRONT NO. 2 LOWER ARM BUSH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Lower Suspension Arm (For 2Wd)  Installation
  1. Using SST and a press, install a new bush.

    Text in Illustration
    *a
    Bush Positioning Protrusion
    SST
    09710-20011(09710-03081)
    09726-27012(09726-02041)
    NOTICE:
    Press the bush while making sure the bush positioning protrusions are perpendicular to the lower arm as shown in the illustration.


3. INSTALL FRONT NO. 1 LOWER ARM BUSH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Lower Suspension Arm (For 2Wd)  Installation
  1. Using SST and a press, press in a new bush.

    SST
    09710-20011(09710-06071)
    09710-22021(09710-01071)


4. INSTALL FRONT LOWER BALL JOINT ATTACHMENT LH
  1. Install the ball joint attachment with the nut and a new cotter pin.

    Torque:
    140 N*m{1428 kgf*cm, 103 ft.*lbf}


5. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Lower Suspension Arm (For 2Wd)  Installation
  1. Temporarily install the lower arm, and No. 1 and No. 2 camber adjusting cams with the 2 camber adjusting cams and 2 nuts.

    Text in Illustration
    *1
    Matchmark
  1. Align the matchmarks on the No. 1 camber adjusting cam and No. 2 camber adjusting cam with the corresponding matchmarks on the vehicle frame.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Lower Suspension Arm (For 2Wd)  Installation
  1. Install the ball joint attachment with the 2 bolts.

    Torque:
    160 N*m{1632 kgf*cm, 118 ft.*lbf}


6. INSTALL FRONT SPRING BUMPER


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Lower Suspension Arm (For 2Wd)  Installation
  1. Using SST, install the front spring bumper to the lower arm.

    SST
    09922-10010
    Torque:
    for use without SST:
    31 N*m{316 kgf*cm, 23 ft.*lbf}
    for use with SST:
    23 N*m{231 kgf*cm, 17 ft.*lbf}
    HINT:
    1. Rotate SST in the direction shown in the illustration.
    2. Use a torque wrench with a fulcrum length of 345 mm (13.6 in.).


7. TEMPORARILY INSTALL FRONT SHOCK ABSORBER WITH COIL SPRING
  1. Temporarily install the shock absorber with coil spring with the bolt and nut.



8. CONNECT FRONT STABILIZER LINK ASSEMBLY LH
  1. Connect the stabilizer link to the lower arm with the nut.

    Torque:
    78 N*m{795 kgf*cm, 58 ft.*lbf}
    HINT:
    If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud in place.


9. CONNECT FRONT SPEED SENSOR LH (w/ ABS)
  1. Install the 2 harness clamps with the 2 bolts.

    Torque:
    32 N*m{326 kgf*cm, 24 ft.*lbf}
    NOTICE:
    1. When installing the clamp, do not twist the wire harness.
    2. Make sure the clamp rotation stopper touches the installation position.
  1. Install the speed sensor with the bolt.

    Torque:
    8.5 N*m{87 kgf*cm, 75 in.*lbf}
    NOTICE:
    1. Make sure there are no pieces of iron or other foreign matter attached to the sensor tip.
    2. While inserting the speed sensor into the knuckle hole, do not strike or damage the sensor tip.
    3. After installing the speed sensor, make sure there is no clearance or foreign matter between the sensor stay part and the knuckle.
    4. When installing the sensor, do not twist the wire harness.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Lower Suspension Arm (For 2Wd)  Installation
  1. Install the harness clamp with the bolt.

    Torque:
    32 N*m{326 kgf*cm, 24 ft.*lbf}
    NOTICE:
    1. When installing the clamp, do not twist the wire harness.
    2. Make sure the clamp rotation stopper touches the installation position.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Lower Suspension Arm (For 2Wd)  Installation
  1. Install the harness clamp with the bolt.

    Torque:
    32 N*m{326 kgf*cm, 24 ft.*lbf}
    NOTICE:
    1. When installing the clamp, do not twist the wire harness.
    2. Make sure the clamp rotation stopper touches the installation position.
  1. Attach the clamp.

  1. Connect the connector.

    NOTICE:
    1. Do not attach the connector to the radiator fan shroud before connecting the connector.
    2. Securely connect the connector.
  1. Attach the 2 clamps and the connector.

    NOTICE:
    When attaching the clamps, do not twist the wire harness.


10. INSTALL FRONT WHEEL
Torque:
152 N*m{1550 kgf*cm, 112 ft.*lbf}


11. STABILIZE SUSPENSION
  1. Lower the vehicle.

  1. Press down on the vehicle several times to stabilize the suspension.



12. TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH
  1. Tighten the 2 nuts.

    Torque:
    210 N*m{2141 kgf*cm, 155 ft.*lbf}


13. TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING
  1. Fix the nut in place and tighten the bolt.

    Torque:
    95 N*m{969 kgf*cm, 70 ft.*lbf}
    NOTICE:
    Do not tighten the nut.


14. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
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