Front Lower Suspension Arm (For 2Wd) -- Installation |
- HINT:
- Use the same procedure for the RH and LH sides.
- The procedure listed below is for the LH side.
1. INSTALL LOWER BALL JOINT ASSEMBLY |
Using SST and press, press in a new lower ball joint.
- SST
- 09226-10010
09631-32020
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Install a new snap ring.
- NOTICE:
- Make sure the snap ring is securely installed in the groove.
Pack the upper ball joint with MP grease No. 2.
Text in Illustration *1 MP Grease No. 2 - Grease capacity:
- 8.0 g (0.282 oz.)
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Apply MP grease No. 2 to the locations shown in the illustration.
- NOTICE:
- Do not apply MP grease No. 2 to the tapered or threaded parts of the ball joint.
Install a new dust cover to the lower arm.
Install a new dust cover set ring.
2. INSTALL FRONT NO. 2 LOWER ARM BUSH |
Using SST and a press, install a new bush.
Text in Illustration *a Bush Positioning Protrusion - SST
- 09710-20011(09710-03081)
09726-27012(09726-02041)
- NOTICE:
- Press the bush while making sure the bush positioning protrusions are perpendicular to the lower arm as shown in the illustration.
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3. INSTALL FRONT NO. 1 LOWER ARM BUSH |
Using SST and a press, press in a new bush.
- SST
- 09710-20011(09710-06071)
09710-22021(09710-01071)
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4. INSTALL FRONT LOWER BALL JOINT ATTACHMENT LH |
Install the ball joint attachment with the nut and a new cotter pin.
- Torque:
- 140 N*m{1428 kgf*cm, 103 ft.*lbf}
5. TEMPORARILY INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH |
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Temporarily install the lower arm, and No. 1 and No. 2 camber adjusting cams with the 2 camber adjusting cams and 2 nuts.
Text in Illustration *1 Matchmark
Align the matchmarks on the No. 1 camber adjusting cam and No. 2 camber adjusting cam with the corresponding matchmarks on the vehicle frame.
Install the ball joint attachment with the 2 bolts.
- Torque:
- 160 N*m{1632 kgf*cm, 118 ft.*lbf}
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6. INSTALL FRONT SPRING BUMPER |
Using SST, install the front spring bumper to the lower arm.
- SST
- 09922-10010
- Torque:
- for use without SST:
- 31 N*m{316 kgf*cm, 23 ft.*lbf}
- for use with SST:
- 23 N*m{231 kgf*cm, 17 ft.*lbf}
- HINT:
- Rotate SST in the direction shown in the illustration.
- Use a torque wrench with a fulcrum length of 345 mm (13.6 in.).
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7. TEMPORARILY INSTALL FRONT SHOCK ABSORBER WITH COIL SPRING |
Temporarily install the shock absorber with coil spring with the bolt and nut.
8. CONNECT FRONT STABILIZER LINK ASSEMBLY LH |
Connect the stabilizer link to the lower arm with the nut.
- Torque:
- 78 N*m{795 kgf*cm, 58 ft.*lbf}
- HINT:
- If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud in place.
9. CONNECT FRONT SPEED SENSOR LH (w/ ABS) |
Install the 2 harness clamps with the 2 bolts.
- Torque:
- 32 N*m{326 kgf*cm, 24 ft.*lbf}
- NOTICE:
- When installing the clamp, do not twist the wire harness.
- Make sure the clamp rotation stopper touches the installation position.
Install the speed sensor with the bolt.
- Torque:
- 8.5 N*m{87 kgf*cm, 75 in.*lbf}
- NOTICE:
- Make sure there are no pieces of iron or other foreign matter attached to the sensor tip.
- While inserting the speed sensor into the knuckle hole, do not strike or damage the sensor tip.
- After installing the speed sensor, make sure there is no clearance or foreign matter between the sensor stay part and the knuckle.
- When installing the sensor, do not twist the wire harness.
Install the harness clamp with the bolt.
- Torque:
- 32 N*m{326 kgf*cm, 24 ft.*lbf}
- NOTICE:
- When installing the clamp, do not twist the wire harness.
- Make sure the clamp rotation stopper touches the installation position.
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Install the harness clamp with the bolt.
- Torque:
- 32 N*m{326 kgf*cm, 24 ft.*lbf}
- NOTICE:
- When installing the clamp, do not twist the wire harness.
- Make sure the clamp rotation stopper touches the installation position.
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Attach the clamp.
Connect the connector.
- NOTICE:
- Do not attach the connector to the radiator fan shroud before connecting the connector.
- Securely connect the connector.
Attach the 2 clamps and the connector.
- NOTICE:
- When attaching the clamps, do not twist the wire harness.
10. INSTALL FRONT WHEEL |
- Torque:
- 152 N*m{1550 kgf*cm, 112 ft.*lbf}
11. STABILIZE SUSPENSION |
Lower the vehicle.
Press down on the vehicle several times to stabilize the suspension.
12. TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH |
Tighten the 2 nuts.
- Torque:
- 210 N*m{2141 kgf*cm, 155 ft.*lbf}
13. TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING |
Fix the nut in place and tighten the bolt.
- Torque:
- 95 N*m{969 kgf*cm, 70 ft.*lbf}
- NOTICE:
- Do not tighten the nut.
14. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT |