Front Upper Suspension Arm (For 4Wd And Pre-Runner) Installation

Suspension. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Front Suspension. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL FRONT UPPER BALL JOINT

  2. INSTALL UPPER BALL JOINT DUST COVER

  3. INSTALL FRONT UPPER ARM BUSH

  4. TEMPORARILY INSTALL FRONT UPPER SUSPENSION ARM ASSEMBLY LH

  5. CONNECT FRONT STABILIZER LINK ASSEMBLY LH

  6. CONNECT FRONT SPEED SENSOR LH (w/ ABS)

  7. INSTALL FRONT WHEEL

  8. STABILIZE SUSPENSION

  9. TIGHTEN FRONT UPPER SUSPENSION ARM ASSEMBLY LH

  10. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Front Upper Suspension Arm (For 4Wd And Pre-Runner) -- Installation


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.


1. INSTALL FRONT UPPER BALL JOINT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Upper Suspension Arm (For 4Wd And Pre-Runner)  Installation
  1. Using SST and a press, press in a new upper ball joint.

    SST
    09612-30012
    09223-00010
  1. Using a snap ring expander, install a new snap ring.

    NOTICE:
    Make sure the snap ring is securely installed in the groove.


2. INSTALL UPPER BALL JOINT DUST COVER


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Upper Suspension Arm (For 4Wd And Pre-Runner)  Installation
  1. Pack the upper arm ball joint with MP grease No. 2.

    Text in Illustration
    *1
    MP grease No. 2
    Grease capacity:
    8.0 g (0.282 oz.)
  1. Apply MP grease No. 2 to the locations shown in the illustration.

    NOTICE:
    Do not apply MP grease No. 2 to the tapered or threaded parts of the ball joint.
  1. Install a new dust cover to the upper arm.

  1. Install a new dust cover set ring.



3. INSTALL FRONT UPPER ARM BUSH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Upper Suspension Arm (For 4Wd And Pre-Runner)  Installation
  1. Using SST and a press, press in a new upper arm bush.

    SST
    09710-30021(09710-03101)


4. TEMPORARILY INSTALL FRONT UPPER SUSPENSION ARM ASSEMBLY LH


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Front Suspension.Front Suspension System.Front Upper Suspension Arm (For 4Wd And Pre-Runner)  Installation
  1. Temporarily install the upper arm and 2 retainers with the bolt and nut.

    Text in Illustration
    *1
    Nut
    HINT:
    Fix the nut in place and temporarily install the bolt.
  1. Install the upper arm to the steering knuckle with the nut.

    Torque:
    110 N*m{1122 kgf*cm, 81 ft.*lbf}
  1. Install a new clip.



5. CONNECT FRONT STABILIZER LINK ASSEMBLY LH
  1. Connect the stabilizer link to the steering knuckle with the nut.

    Torque:
    70 N*m{714 kgf*cm, 52 ft.*lbf}
    HINT:
    If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud in place.


6. CONNECT FRONT SPEED SENSOR LH (w/ ABS)
  1. Install the 2 bolts and connect the speed sensor wire.

    Torque:
    32 N*m{326 kgf*cm, 24 ft.*lbf}


7. INSTALL FRONT WHEEL
  1. Install the front wheel.

    Torque:
    105 N*m{1071 kgf*cm, 77 ft.*lbf}


8. STABILIZE SUSPENSION
  1. Lower the vehicle.

  1. Press down on the vehicle several times to stabilize the suspension.



9. TIGHTEN FRONT UPPER SUSPENSION ARM ASSEMBLY LH
  1. Tighten the bolt of the upper arm.

    Torque:
    115 N*m{1173 kgf*cm, 85 ft.*lbf}
    NOTICE:
    Do not tighten the nut.


10. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(HILUX_TGN26 RM0000037JW00RX.html)