Front Wheel Alignment Adjustment

Suspension. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Alignment Handling Diagnosis. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSPECT TIRE

  2. MEASURE VEHICLE HEIGHT

  3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION

  4. ADJUST CAMBER AND CASTER (for 2WD)

  5. ADJUST CAMBER AND CASTER (for 4WD and Pre-Runner)

  6. INSPECT TOE-IN

  7. ADJUST TOE-IN

  8. INSPECT WHEEL ANGLE

  9. PLACE FRONT WHEELS FACING STRAIGHT AHEAD (w/ VSC)

  10. PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION (w/ VSC)

Front Wheel Alignment -- Adjustment



1. INSPECT TIRE
(HILUX_TGN26 RM000002AS901OX.html)


2. MEASURE VEHICLE HEIGHT
NOTICE:
Before inspecting the wheel alignment, adjust the vehicle height to the specification.


  1. Press down on the vehicle several times to stabilize the suspension, and measure the vehicle height.



      Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment

    1. for 2WD:

      Text in Illustration
      *A
      		for Front
      *B
      		for Rear

      Standard Vehicle Height (Unloaded Vehicle):

      Vehicle Model
      		Front A - B
      		Rear C - D
      KUN15L-CRMDH
      		4-passenger
      		89 mm (3.50 in.)
      		50 mm (1.97 in.)
      2-passenger
      		100 mm (3.94 in.)
      		52 mm (2.05 in.)


      2. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment

    2. for 4WD and Pre-Runner:

      Text in Illustration
      *A
      		for Front
      *B
      		for Rear

      Standard Vehicle Height (Unloaded Vehicle):

      Vehicle Model
      		Front A - B
      		Rear C - D
      TGN26L-HRMDK
      		69 mm (2.72 in.)
      		-75 mm (-2.95 in.)
      TGN26L-HRMSK
      		69 mm (2.72 in.)
      		-74 mm (-2.91 in.)
      KUN25L-FRMDH
      		62 mm (2.44 in.)
      		-84 mm (-3.31 in.)
      KUN25L-FRMDH
      (Chile)
      		Tire Size 205R16C
      		61 mm (2.40 in.)
      		-84 mm (-3.31 in.)
      Tire Size 255/ 70R15C
      		61 mm (2.40 in.)
      		-83 mm (-3.27 in.)
      KUN25L-HRMDH
      		68 mm (2.68 in.)
      		-73 mm (-2.87 in.)
      KUN25L-HRMDH
      (Chile)
      		71 mm (2.80 in.)
      		-71 mm (-2.80 in.)
      KUN26L-HRMDY
      		68 mm (2.68 in.)
      		-72 mm (-2.83 in.)
      KUN26L-HRMDY
      (Chile)
      		71 mm (2.80 in.)
      		-71 mm (-2.80 in.)
      KUN26L-HRMSY
      		68 mm (2.68 in.)
      		-72 mm (-2.83 in.)
      KUN26L-HRMSY
      (Chile)
      		71 mm (2.80 in.)
      		-70 mm (-2.76 in.)
      KUN26L-HRPSY
      		70 mm (2.76 in.)
      		-71 mm (-2.80 in.)
      KUN35L-HRMDH
      		65 mm (2.56 in.)
      		-75 mm (-2.95 in.)
      KUN35L-HRMDH
      (Chile)
      		Tire Size 205R16C
      		68 mm (2.68 in.)
      		-74 mm (-2.91 in.)
      Tire Size 255/ 70R15C
      Tire Size 265/ 70R16
      		68 mm (2.68 in.)
      		-73 mm (-2.87 in.)
      KUN25L-CRMDH
      		4-passenger
      		69 mm (2.72 in.)
      		-70 mm (-2.76 in.)
      2-passenger
      		82 mm (3.23 in.)
      		-68 mm (-2.68 in.)
      KUN26L-PRMSY
      		Tire Size 255/ 70R15C
      		70 mm (2.76 in.)
      		-75 mm (-2.95 in.)
      Tire Size 265/ 65R17
      		70 mm (2.76 in.)
      		-74 mm (-2.91 in.)
      KUN26L-PRPSY
      		72 mm (2.83 in.)
      		-73 mm (-2.87 in.)
      TGN26L-PRMDKG
      		69 mm (2.72 in.)
      		-75 mm (-2.95 in.)
      TGN36L-TRMDKG
      		60 mm (2.36 in.)
      		-89 mm (-3.50 in.)
      TGN36L-PRMDKG
      		Tire Size 205R16C
      		65 mm (2.56 in.)
      		-75 mm (-2.95 in.)
      Tire Size 255/ 70R15C
      Tire Size 265/ 70R16
      		66 mm (2.60 in.)
      		-74 mm (-2.91 in.)
      TGN26L-PRMDGG
      		62 mm (2.44 in.)
      		-72 mm (-2.83 in.)
      TGN26L-PRPSGG
      		64 mm (2.52 in.)
      		-70 mm (-2.76 in.)
      TGN36L-TRMDGG
      		Tire Size 205R16C
      		61 mm (2.40 in.)
      		-88 mm (-3.46 in.)
      Tire Size 265/ 70R16
      		61 mm (2.40 in.)
      		-87 mm (-3.43 in.)
      TGN36L-PRMDGG
      		60 mm (2.36 in.)
      		-72 mm (-2.83 in.)
      TGN36L-PRPDGG
      		61 mm (2.40 in.)
      		-71 mm (-2.80 in.)
      TGN36L-PRPSGG
      		62 mm (2.44 in.)
      		-71 mm (-2.80 in.)
      KUN26L-PRMDYG
      		68 mm (2.68 in.)
      		-73 mm (-2.87 in.)
      KUN26L-PRMSYG
      		69 mm (2.72 in.)
      		-73 mm (-2.87 in.)
      KUN26L-PRPSYG
      		70 mm (2.76 in.)
      		-72 mm (-2.83 in.)
      KUN26L-PRASYG
      		72 mm (2.83 in.)
      		-72 mm (-2.83 in.)
      KUN36L-PRMDYG
      		67 mm (2.64 in.)
      		-75 mm (-2.95 in.)
      KUN36L-PRMSYG
      		67 mm (2.64 in.)
      		-75 mm (-2.95 in.)
      KUN25L-TRMDHG
      		62 mm (2.44 in.)
      		-83 mm (-3.27 in.)
      KUN25L-TRMDHG3
      		62 mm (2.44 in.)
      		-83 mm (-3.27 in.)
      KUN25L-PRMDHG
      		66 mm (2.60 in.)
      		-74 mm (-2.91 in.)
      KUN35L-TRMDHG
      		61 mm (2.40 in.)
      		-86 mm (-3.39 in.)
      KUN35L-TRMDHG3
      		61 mm (2.40 in.)
      		-86 mm (-3.39 in.)
      KUN35L-PRMDHG
      		69 mm (2.72 in.)
      		-75 mm (-2.95 in.)
      KUN26L-TRMDJG
      		70 mm (2.76 in.)
      		-82 mm (-3.23 in.)
      KUN26L-TRMDJG3
      		70 mm (2.76 in.)
      		-82 mm (-3.23 in.)
      KUN26L-PRMDJG
      		71 mm (2.80 in.)
      		-72 mm (-2.83 in.)
      KUN26L-PRMSJG
      		72 mm (2.83 in.)
      		-72 mm (-2.83 in.)
      KUN26L-PRADJG
      		74 mm (2.91 in.)
      		-71 mm (-2.80 in.)
      KUN26L-PRASJG
      		74 mm (2.91 in.)
      		-71 mm (-2.80 in.)
      KUN26L-PRMSYF
      		68 mm (2.68 in.)
      		-72 mm (-2.83 in.)
      KUN26L-PRPSYF
      		70 mm (2.76 in.)
      		-71 mm (-2.80 in.)
      KUN25L-PRMDHF
      		68 mm (2.68 in.)
      		-73 mm (-2.87 in.)
      KUN35L-PRMDHF
      		65 mm (2.56 in.)
      		-75 mm (-2.95 in.)
      TGN26L-PRMSKF
      		63 mm (2.48 in.)
      		-75 mm (-2.95 in.)
      KUN26L-JRMDY
      		68 mm (2.68 in.)
      		-72 mm (-2.83 in.)
      KUN26L-JRMSY
      		68 mm (2.68 in.)
      		-72 mm (-2.83 in.)
      KUN26L-JRPSY
      		70 mm (2.76 in.)
      		-71 mm (-2.80 in.)
      TGN26L-TRMDKL
      		59 mm (2.32 in.)
      		-85 mm (-3.35 in.)
      TGN26L-PRMDKL
      		Tire Size 205R16C
      		70 mm (2.76 in.)
      		-75 mm (-2.95 in.)
      Tire Size 255/ 70R15C
      		70 mm (2.76 in.)
      		-74 mm (-2.91 in.)
      TGN26L-PRMSKL
      		71 mm (2.80 in.)
      		-74 mm (-2.91 in.)
      TGN36L-TRMDKL
      		60 mm (2.36 in.)
      		-88 mm (-3.46 in.)
      TGN36L-TRMDKL3
      		60 mm (2.36 in.)
      		-88 mm (-3.46 in.)
      TGN36L-PRPDKL
      		64 mm (2.52 in.)
      		-74 mm (-2.91 in.)
      GGN25L-PRASKL
      		65 mm (2.56 in.)
      		-74 mm (-2.91 in.)
      Measuring point:
      A:
      Ground clearance of front wheel center
      B:
      Ground clearance of lower suspension arm No. 2 set bolt center
      C:
      Ground clearance of rear wheel center
      D:
      Ground clearance of strut rod set bolt center
      If the vehicle height is not as specified, adjust the height by pressing down on the vehicle several times to stabilize the suspension.
      NOTICE:
      The standard value shown above is a value that is used for adjusting the wheel alignment and does not indicate the height of an actual vehicle.


3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment

  1. Install a camber-caster-kingpin gauge or place the front wheels on the center of a wheel alignment tester.

    Text in Illustration
    *1
    		Gauge
    *2
    		Alignment Tester

  1. Inspect the camber, caster and steering axis inclination.

    Standard Camber Inclination (Unloaded Vehicle):
    for 2WD:

    Vehicle Model
    		Camber Inclination
    KUN15L-CRMDH
    Right-left error
    		4-passenger
    		-0°0' +/-30' (-0.00° +/-0.50°)
    30' (0.50°) or less
    2-passenger
    		-0°14' +/-30' (-0.23° +/-0.50°)
    30' (0.50°) or less

    for 4WD and Pre-Runner:

    Vehicle Model
    		Camber Inclination
    TGN26L-HRMDK
    Right-left error
    		0°24' +/-30' (0.40° +/-0.50°)
    30' (0.50°) or less
    TGN26L-HRMSK
    Right-left error
    		0°23' +/-30' (0.38° +/-0.50°)
    30' (0.50°) or less
    KUN25L-FRMDH
    Right-left error
    		0°31' +/-30' (0.52° +/-0.50°)
    30' (0.50°) or less
    KUN25L-FRMDH
    (Chile)
    Right-left error
    		0°33' +/-30' (0.55° +/-0.50°)
    30' (0.50°) or less
    KUN25L-HRMDH
    Right-left error
    		0°25' +/-30' (0.42° +/-0.50°)
    30' (0.50°) or less
    KUN25L-HRMDH
    (Chile)
    Right-left error
    		0°21' +/-30' (0.35° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMDY
    Right-left error
    		0°25' +/-30' (0.42° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMDY
    (Chile)
    Right-left error
    		0°21' +/-30' (0.35° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMSY
    Right-left error
    		0°24' +/-30' (0.40° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMSY
    (Chile)
    Right-left error
    		0°21' +/-30' (0.35° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRPSY
    Right-left error
    		0°22' +/-30' (0.37° +/-0.50°)
    30' (0.50°) or less
    KUN35L-HRMDH
    Right-left error
    		0°28' +/-30' (0.47° +/-0.50°)
    30' (0.50°) or less
    KUN35L-HRMDH
    (Chile)
    Right-left error
    		0°24' +/-30' (0.40° +/-0.50°)
    30' (0.50°) or less
    KUN25L-CRMDH
    Right-left error
    		4-passenger
    		0°23' +/-30' (0.38° +/-0.50°)
    30' (0.50°) or less
    2-passenger
    		0°9' +/-30' (0.15° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSY
    Right-left error
    		0°23' +/-30' (0.38° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRPSY
    Right-left error
    		0°21' +/-30' (0.35° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMDKG
    Right-left error
    		0°24' +/-30' (0.40° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDKG
    Right-left error
    		0°33' +/-30' (0.55° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRMDKG
    Right-left error
    		0°27' +/-30' (0.45° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMDGG
    Right-left error
    		0°30' +/-30' (0.50° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRPSGG
    Right-left error
    		0°28' +/-30' (0.47° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDGG
    Right-left error
    		0°33' +/-30' (0.55° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRMDGG
    Right-left error
    		0°32' +/-30' (0.53° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRPDGG
    Right-left error
    		0°30' +/-30' (0.50° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRPSGG
    Right-left error
    		0°30' +/-30' (0.50° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMDYG
    Right-left error
    		0°25' +/-30' (0.42° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSYG
    Right-left error
    		0°24' +/-30' (0.40° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRPSYG
    Right-left error
    		0°22' +/-30' (0.37° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRASYG
    Right-left error
    		0°20' +/-30' (0.33° +/-0.50°)
    30' (0.50°) or less
    KUN36L-PRMDYG
    Right-left error
    		0°26' +/-30' (0.43° +/-0.50°)
    30' (0.50°) or less
    KUN36L-PRMSYG
    Right-left error
    		0°26' +/-30' (0.43° +/-0.50°)
    30' (0.50°) or less
    KUN25L-TRMDHG
    Right-left error
    		0°31' +/-30' (0.52° +/-0.50°)
    30' (0.50°) or less
    KUN25L-TRMDHG3
    Right-left error
    		0°31' +/-30' (0.52° +/-0.50°)
    30' (0.50°) or less
    KUN25L-PRMDHG
    Right-left error
    		0°26' +/-30' (0.43° +/-0.50°)
    30' (0.50°) or less
    KUN35L-TRMDHG
    Right-left error
    		0°32' +/-30' (0.53° +/-0.50°)
    30' (0.50°) or less
    KUN35L-TRMDHG3
    Right-left error
    		0°32' +/-30' (0.53° +/-0.50°)
    30' (0.50°) or less
    KUN35L-PRMDHG
    Right-left error
    		0°23' +/-30' (0.38° +/-0.50°)
    30' (0.50°) or less
    KUN26L-TRMDJG
    Right-left error
    		0°24' +/-30' (0.40° +/-0.50°)
    30' (0.50°) or less
    KUN26L-TRMDJG3
    Right-left error
    		0°24' +/-30' (0.40° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMDJG
    Right-left error
    		0°21' +/-30' (0.35° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSJG
    Right-left error
    		0°21' +/-30' (0.35° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRADJG
    Right-left error
    		0°18' +/-30' (0.30° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRASJG
    Right-left error
    		0°18' +/-30' (0.30° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSYF
    Right-left error
    		0°24' +/-30' (0.40° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRPSYF
    Right-left error
    		0°22' +/-30' (0.37° +/-0.50°)
    30' (0.50°) or less
    KUN25L-PRMDHF
    Right-left error
    		0°25' +/-30' (0.42° +/-0.50°)
    30' (0.50°) or less
    KUN35L-PRMDHF
    Right-left error
    		0°28' +/-30' (0.47° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMSKF
    Right-left error
    		0°29' +/-30' (0.48° +/-0.50°)
    30' (0.50°) or less
    KUN26L-JRMDY
    Right-left error
    		0°25' +/-30' (0.42° +/-0.50°)
    30' (0.50°) or less
    KUN26L-JRMSY
    Right-left error
    		0°24' +/-30' (0.40° +/-0.50°)
    30' (0.50°) or less
    KUN26L-JRPSY
    Right-left error
    		0°22' +/-30' (0.37° +/-0.50°)
    30' (0.50°) or less
    TGN26L-TRMDKL
    Right-left error
    		0°34' +/-30' (0.57° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMDKL
    Right-left error
    		0°22' +/-30' (0.37° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMSKL
    Right-left error
    		0°22' +/-30' (0.37° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDKL
    Right-left error
    		0°33' +/-30' (0.55° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDKL3
    Right-left error
    		0°33' +/-30' (0.55° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRPDKL
    Right-left error
    		0°28' +/-30' (0.47° +/-0.50°)
    30' (0.50°) or less
    GGN25L-PRASKL
    Right-left error
    		0°27' +/-30' (0.45° +/-0.50°)
    30' (0.50°) or less

    Standard Caster Inclination (Unloaded Vehicle):
    for 2WD:

    Vehicle Model
    		Caster Inclination
    KUN15L-CRMDH
    Right-left error
    		4-passenger
    		3°12' +/-30' (3.20° +/-0.50°)
    30' (0.50°) or less
    2-passenger
    		3°18' +/-30' (3.30° +/-0.50°)
    30' (0.50°) or less

    for 4WD and Pre-Runner:

    Vehicle Model
    		Caster Inclination
    TGN26L-HRMDK
    Right-left error
    		Tire Size 205R16C
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    Tire Size 265/ 70R16
    		1°47' +/-30' (1.78° +/-0.50°)
    30' (0.50°) or less
    TGN26L-HRMSK
    Right-left error
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    KUN25L-FRMDH
    Right-left error
    		Tire Size 205R16C
    		1°29' +/-30' (1.48° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    		1°28' +/-30' (1.47° +/-0.50°)
    30' (0.50°) or less
    KUN25L-FRMDH
    (Chile)
    Right-left error
    		Tire Size 205R16C
    		1°28' +/-30' (1.47° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    		1°27' +/-30' (1.45° +/-0.50°)
    30' (0.50°) or less
    KUN25L-HRMDH
    Right-left error
    		Tire Size 205R16C
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    Tire Size 265/ 70R16
    		1°47' +/-30' (1.78° +/-0.50°)
    30' (0.50°) or less
    KUN25L-HRMDH
    (Chile)
    Right-left error
    		Tire Size 205R16C
    		1°53' +/-30' (1.88° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    Tire Size 265/ 70R16
    		1°51' +/-30' (1.85° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMDY
    Right-left error
    		1°47' +/-30' (1.78° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMDY
    (Chile)
    Right-left error
    		1°51' +/-30' (1.85° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMSY
    Right-left error
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMSY
    (Chile)
    Right-left error
    		1°52' +/-30' (1.87° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRPSY
    Right-left error
    		1°50' +/-30' (1.83° +/-0.50°)
    30' (0.50°) or less
    KUN35L-HRMDH
    Right-left error
    		1°45' +/-30' (1.75° +/-0.50°)
    30' (0.50°) or less
    KUN35L-HRMDH
    (Chile)
    Right-left error
    		Tire Size 205R16C
    		1°50' +/-30' (1.83° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    Tire Size 265/ 70R16
    		1°49' +/-30' (1.82° +/-0.50°)
    30' (0.50°) or less
    KUN25L-CRMDH
    Right-left error
    		4-passenger
    Tire Size 205R16C
    		1°53' +/-30' (1.88° +/-0.50°)
    30' (0.50°) or less
    4-passenger
    Tire Size 255/ 70R15C
    Tire Size 265/ 70R16
    		1°52' +/-30' (1.87° +/-0.50°)
    30' (0.50°) or less
    2-passenger
    Tire Size 205R16C
    		2°4' +/-30' (2.07° +/-0.50°)
    30' (0.50°) or less
    2-passenger
    Tire Size 255/ 70R15C
    Tire Size 265/ 70R16
    		2°3' +/-30' (2.05° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSY
    Right-left error
    		1°44' +/-30' (1.73° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRPSY
    Right-left error
    		1°47' +/-30' (1.78° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMDKG
    Right-left error
    		Tire Size 205R16C
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    Tire Size 265/ 70R16
    		1°47' +/-30' (1.78° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDKG
    Right-left error
    		1°23' +/-30' (1.38° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRMDKG
    Right-left error
    		Tire Size 205R16C
    		1°49' +/-30' (1.82° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    Tire Size 265/ 70R16
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMDGG
    Right-left error
    		Tire Size 205R16C
    		1°49' +/-30' (1.82° +/-0.50°)
    30' (0.50°) or less
    Tire Size 265/ 70R16
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRPSGG
    Right-left error
    		1°51' +/-30' (1.85° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDGG
    Right-left error
    		Tire Size 205R16C
    		1°26' +/-30' (1.43° +/-0.50°)
    30' (0.50°) or less
    Tire Size 265/ 70R16
    		1°25' +/-30' (1.42° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRMDGG
    Right-left error
    		Tire Size 205R16C
    		1°49' +/-30' (1.82° +/-0.50°)
    30' (0.50°) or less
    Tire Size 265/ 70R16
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRPDGG
    Right-left error
    		1°51' +/-30' (1.85° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRPSGG
    Right-left error
    		1°52' +/-30' (1.87° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMDYG
    Right-left error
    		1°46' +/-30' (1.77° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSYG
    Right-left error
    		1°46' +/-30' (1.77° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRPSYG
    Right-left error
    		1°49' +/-30' (1.82° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRASYG
    Right-left error
    		1°50' +/-30' (1.83° +/-0.50°)
    30' (0.50°) or less
    KUN36L-PRMDYG
    Right-left error
    		1°44' +/-30' (1.73° +/-0.50°)
    30' (0.50°) or less
    KUN36L-PRMSYG
    Right-left error
    		1°44' +/-30' (1.73° +/-0.50°)
    30' (0.50°) or less
    KUN25L-TRMDHG
    Right-left error
    		Tire Size 205R16C
    		1°31' +/-30' (1.52° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    		1°30' +/-30' (1.50° +/-0.50°)
    30' (0.50°) or less
    KUN25L-TRMDHG3
    Right-left error
    		Tire Size 205R16C
    		1°31' +/-30' (1.52° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    		1°30' +/-30' (1.50° +/-0.50°)
    30' (0.50°) or less
    KUN25L-PRMDHG
    Right-left error
    		Tire Size 205R16C
    		1°46' +/-30' (1.77° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    Tire Size 265/ 70R16
    		1°45' +/-30' (1.75° +/-0.50°)
    30' (0.50°) or less
    KUN35L-TRMDHG
    Right-left error
    		1°27' +/-30' (1.45° +/-0.50°)
    30' (0.50°) or less
    KUN35L-TRMDHG3
    Right-left error
    		1°27' +/-30' (1.45° +/-0.50°)
    30' (0.50°) or less
    KUN35L-PRMDHG
    Right-left error
    		Tire Size 205R16C
    		1°49' +/-30' (1.82° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    Tire Size 265/ 70R16
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    KUN26L-TRMDJG
    Right-left error
    		1°34' +/-30' (1.57° +/-0.50°)
    30' (0.50°) or less
    KUN26L-TRMDJG3
    Right-left error
    		1°34' +/-30' (1.57° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMDJG
    Right-left error
    		1°49' +/-30' (1.82° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSJG
    Right-left error
    		1°49' +/-30' (1.82° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRADJG
    Right-left error
    		1°52' +/-30' (1.87° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRASJG
    Right-left error
    		1°52' +/-30' (1.87° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSYF
    Right-left error
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRPSYF
    Right-left error
    		1°50' +/-30' (1.83° +/-0.50°)
    30' (0.50°) or less
    KUN25L-PRMDHF
    Right-left error
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    KUN35L-PRMDHF
    Right-left error
    		1°45' +/-30' (1.75° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMSKF
    Right-left error
    		1°43' +/-30' (1.72° +/-0.50°)
    30' (0.50°) or less
    KUN26L-JRMDY
    Right-left error
    		1°47' +/-30' (1.78° +/-0.50°)
    30' (0.50°) or less
    KUN26L-JRMSY
    Right-left error
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    KUN26L-JRPSY
    Right-left error
    		1°50' +/-30' (1.83° +/-0.50°)
    30' (0.50°) or less
    TGN26L-TRMDKL
    Right-left error
    		Tire Size 205R16C
    		1°27' +/-30' (1.45° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    		1°26' +/-30' (1.43° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMDKL
    Right-left error
    		Tire Size 205R16C
    		1°49' +/-30' (1.82° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMSKL
    Right-left error
    		1°49' +/-30' (1.82° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDKL
    Right-left error
    		Tire Size 205R16C
    		1°25' +/-30' (1.42° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    		1°24' +/-30' (1.40° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDKL3
    Right-left error
    		Tire Size 205R16C
    		1°25' +/-30' (1.42° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    		1°24' +/-30' (1.40° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRPDKL
    Right-left error
    		Tire Size 205R16C
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    Tire Size 255/ 70R15C
    		1°47' +/-30' (1.78° +/-0.50°)
    30' (0.50°) or less
    GGN25L-PRASKL
    Right-left error
    		1°45' +/-30' (1.75° +/-0.50°)
    30' (0.50°) or less

    Standard Steering Axis Inclination (Unloaded Vehicle):
    for 2WD:

    Vehicle Model
    		Steering Axis Inclination
    KUN15L-CRMDH
    Right-left error
    		4-passenger
    		11°0' +/-30' (11.00° +/-0.50°)
    30' (0.50°) or less
    2-passenger
    		11°15' +/-30' (11.25° +/-0.50°)
    30' (0.50°) or less

    for 4WD and Pre-Runner:

    Vehicle Model
    		Steering Axis Inclination
    TGN26L-HRMDK
    Right-left error
    		12°5' +/-30' (12.08° +/-0.50°)
    30' (0.50°) or less
    TGN26L-HRMSK
    Right-left error
    		12°6' +/-30' (12.10° +/-0.50°)
    30' (0.50°) or less
    KUN25L-FRMDH
    Right-left error
    		11°58' +/-30' (11.97° +/-0.50°)
    30' (0.50°) or less
    KUN25L-FRMDH
    (Chile)
    Right-left error
    		11°56' +/-30' (11.93° +/-0.50°)
    30' (0.50°) or less
    KUN25L-HRMDH
    Right-left error
    		12°4' +/-30' (12.07° +/-0.50°)
    30' (0.50°) or less
    KUN25L-HRMDH
    (Chile)
    Right-left error
    		12°8' +/-30' (12.13° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMDY
    Right-left error
    		12°4' +/-30' (12.07° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMDY
    (Chile)
    Right-left error
    		12°7' +/-30' (12.12° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMSY
    Right-left error
    		12°5' +/-30' (12.08° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMSY
    (Chile)
    Right-left error
    		12°8' +/-30' (12.13° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRPSY
    Right-left error
    		12°7' +/-30' (12.12° +/-0.50°)
    30' (0.50°) or less
    KUN35L-HRMDH
    Right-left error
    		12°1' +/-30' (12.02° +/-0.50°)
    30' (0.50°) or less
    KUN35L-HRMDH
    (Chile)
    Right-left error
    		12°5' +/-30' (12.08° +/-0.50°)
    30' (0.50°) or less
    KUN25L-CRMDH
    Right-left error
    		4-passenger
    		12°6' +/-30' (12.10° +/-0.50°)
    30' (0.50°) or less
    2-passenger
    		12°20' +/-30' (12.33° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSY
    Right-left error
    		12°6' +/-30' (12.10° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRPSY
    Right-left error
    		12°8' +/-30' (12.13° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMDKG
    Right-left error
    		12°5' +/-30' (12.08° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDKG
    Right-left error
    		11°55' +/-30' (11.92° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRMDKG
    Right-left error
    		12°2' +/-30' (12.03° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMDGG
    Right-left error
    		11°59' +/-30' (11.98° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRPSGG
    Right-left error
    		12°1' +/-30' (12.02° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDGG
    Right-left error
    		11°56' +/-30' (11.93° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRMDGG
    Right-left error
    		11°57' +/-30' (11.95° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRPDGG
    Right-left error
    		11°58' +/-30' (11.97° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRPSGG
    Right-left error
    		11°59' +/-30' (11.98° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMDYG
    Right-left error
    		12°4' +/-30' (12.07° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSYG
    Right-left error
    		12°5' +/-30' (12.08° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRPSYG
    Right-left error
    		12°7' +/-30' (12.12° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRASYG
    Right-left error
    		12°9' +/-30' (12.15° +/-0.50°)
    30' (0.50°) or less
    KUN36L-PRMDYG
    Right-left error
    		12°3' +/-30' (12.05° +/-0.50°)
    30' (0.50°) or less
    KUN36L-PRMSYG
    Right-left error
    		12°3' +/-30' (12.05° +/-0.50°)
    30' (0.50°) or less
    KUN25L-TRMDHG
    Right-left error
    		11°58' +/-30' (11.97° +/-0.50°)
    30' (0.50°) or less
    KUN25L-TRMDHG3
    Right-left error
    		11°58' +/-30' (11.97° +/-0.50°)
    30' (0.50°) or less
    KUN25L-PRMDHG
    Right-left error
    		12°3' +/-30' (12.05° +/-0.50°)
    30' (0.50°) or less
    KUN35L-TRMDHG
    Right-left error
    		11°56' +/-30' (11.93° +/-0.50°)
    30' (0.50°) or less
    KUN35L-TRMDHG3
    Right-left error
    		11°56' +/-30' (11.93° +/-0.50°)
    30' (0.50°) or less
    KUN35L-PRMDHG
    Right-left error
    		12°6' +/-30' (12.10° +/-0.50°)
    30' (0.50°) or less
    KUN26L-TRMDJG
    Right-left error
    		12°5' +/-30' (12.08° +/-0.50°)
    30' (0.50°) or less
    KUN26L-TRMDJG3
    Right-left error
    		12°5' +/-30' (12.08° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMDJG
    Right-left error
    		12°7' +/-30' (12.12° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSJG
    Right-left error
    		12°8' +/-30' (12.13° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRADJG
    Right-left error
    		12°10' +/-30' (12.17° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRASJG
    Right-left error
    		12°10' +/-30' (12.17° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSYF
    Right-left error
    		12°5' +/-30' (12.08° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRPSYF
    Right-left error
    		12°7' +/-30' (12.12° +/-0.50°)
    30' (0.50°) or less
    KUN25L-PRMDHF
    Right-left error
    		12°4' +/-30' (12.07° +/-0.50°)
    30' (0.50°) or less
    KUN35L-PRMDHF
    Right-left error
    		12°1' +/-30' (12.02° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMSKF
    Right-left error
    		11°59' +/-30' (11.98° +/-0.50°)
    30' (0.50°) or less
    KUN26L-JRMDY
    Right-left error
    		12°4' +/-30' (12.07° +/-0.50°)
    30' (0.50°) or less
    KUN26L-JRMSY
    Right-left error
    		12°5' +/-30' (12.08° +/-0.50°)
    30' (0.50°) or less
    KUN26L-JRPSY
    Right-left error
    		12°7' +/-30' (12.12° +/-0.50°)
    30' (0.50°) or less
    TGN26L-TRMDKL
    Right-left error
    		11°55' +/-30' (11.92° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMDKL
    Right-left error
    		12°7' +/-30' (12.12° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMSKL
    Right-left error
    		12°7' +/-30' (12.12° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDKL
    Right-left error
    		11°55' +/-30' (11.92° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDKL3
    Right-left error
    		11°55' +/-30' (11.92° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRPDKL
    Right-left error
    		12°1' +/-30' (12.02° +/-0.50°)
    30' (0.50°) or less
    GGN25L-PRASKL
    Right-left error
    		12°1' +/-30' (12.02° +/-0.50°)
    30' (0.50°) or less
    If the camber and caster are not as specified, adjust them.
    If the steering axis inclination is not as specified after the camber and caster have been correctly adjusted, check the steering knuckle and front wheel for distortion or looseness.


4. ADJUST CAMBER AND CASTER (for 2WD)
NOTICE:
After the camber has been adjusted, inspect the toe-in.

  1. Loosen the camber adjusting cam nut and camber adjusting cam bolt.



  1. Turn the No. 1 camber adjusting cam and No. 2 camber adjusting cam in both directions, and adjust the camber and caster to the center value.

    HINT:
    The camber and caster should be as close as possible to the center value.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment


    Text in Illustration
    *1
    		No. 1 Camber Adjusting Cam (LH)
    		*2
    		No. 1 Camber Adjusting Cam (RH)
    *3
    		No. 2 Camber Adjusting Cam (LH)
    		*4
    		No. 2 Camber Adjusting Cam (RH)
    *a
    		Front
    		-
    		-


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment

  1. How to read the adjustment chart (using examples).

    Text in Illustration
    *a
    		Caster
    *b
    		Camber
    *c
    		Camber -0°20'
    *d
    		Caster -0°20'

    1. Measure the present alignment.

      Measured Value (Reference):
      Camber
      		Caster
      0°20' (0.30°)
      		3°20' (3.30°)

    2. Mark the difference between the standard value (A) and the measured value (B) on the adjustment chart.

      Standard value:
      Camber:
      0°00' (0.00°)
      Caster:
      3°00' (3.00°)
      Formula:
      A - B = C
      Camber:
      0°00' - 0°20' = -0°20'
      Caster:
      3°00' - 3°20' = -0°20'


    3. As shown in the chart, read the distance from the marked point to 0, and adjust the front and/or rear adjusting cams accordingly.


      Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment


      Text in Illustration
      *1
      		No. 1 Camber Adjusting Cam
      		*2
      		No. 2 Camber Adjusting Cam
      *a
      		Caster
      		*b
      		Camber
      No. 1 camber adjusting cam:
      -1.2
      No. 2 camber adjusting cam:
      -0.3

  1. Tighten the camber adjusting cam nut and camber adjusting cam bolt.

    Torque:
    210 N*m{2141 kgf*cm, 155 ft.*lbf}


5. ADJUST CAMBER AND CASTER (for 4WD and Pre-Runner)
NOTICE:
After the camber has been adjusted, inspect the toe-in.

  1. Loosen the camber adjusting cam nut and camber adjusting cam bolt.

  1. Turn the No. 1 camber adjusting cam and No. 2 camber adjusting cam in both directions, and adjust the camber and caster to the center value.



  1. The camber and caster should be as close as possible to the center value.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment


    Text in Illustration
    *1
    		No. 1 Camber Adjusting Cam (LH)
    		*2
    		No. 1 Camber Adjusting Cam (RH)
    *3
    		No. 2 Camber Adjusting Cam (LH)
    		*4
    		No. 2 Camber Adjusting Cam (RH)
    *a
    		Front
    		-
    		-


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment

  1. How to read the adjustment chart (using examples).

    Text in Illustration
    *a
    		Camber
    *b
    		Caster
    *c
    		Standard Value
    *d
    		Measured Value

    1. Find the standard wheel alignment value applicable for the particular model.

    2. Mark the selected standard value on the adjustment chart.

      Standard Value (Reference):
      Camber
      		Caster
      0°00' (0.00°)
      		4°20' (4.33°)

    3. Mark the alignment value on the adjustment chart as measured when the vehicle is unloaded on the adjustment chart.

      Measured Value (Reference):
      Camber
      		Caster
      0°10' (0.17°)
      		3°50' (3.83°)


    4. As shown in the chart, read the distance from the marked point to 0, and adjust the front and/ or rear adjusting cams accordingly.

      Amount to Turn Adjusting Cams (by gradation):
      No. 1 Camber Adjusting Cam
      		No. 2 Camber Adjusting Cam
      +3.0
      		-1.5


      Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment


      Text in Illustration
      *1
      		No. 1 Camber Adjusting Cam
      		*2
      		No. 2 Camber Adjusting Cam
      *a
      		Front Cam Scale
      		*b
      		Rear Cam Scale
      *c
      		Camber
      		*d
      		Caster

  1. Tighten the camber adjusting cam nut and camber adjusting cam bolt.

    Torque:
    140 N*m{1428 kgf*cm, 103 ft.*lbf}


6. INSPECT TOE-IN


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment
Text in Illustration
*a
Front

Standard Toe-in (Unloaded Vehicle):
for 2WD:

Vehicle Model
Front A + B
Rear C - D
KUN15L-CRMDH
4-passenger
A + B: 0°10' +/-5' (0.16° +/-0.09°)
C - D: 3.6 +/-1.0 mm (0.14 +/-0.04 in.)
2-passenger
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 1.8 +/-1.0 mm (0.07 +/-0.04 in.)

for 4WD and Pre-Runner:

Vehicle Model
Front A + B
Rear C - D
TGN26L-HRMDK
Tire Size 205R16C
Tire Size 255/ 70R15C
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.3 +/-1.0 mm (0.09 +/-0.04 in.)
Tire Size 265/ 70R16
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.4 +/-1.0 mm (0.09 +/-0.04 in.)
TGN26L-HRMSK
Tire Size 255/ 70R15C
A + B: 0°5' +/-5' (0.09° +/-0.09°)
C - D: 2.2 +/-1.0 mm (0.09 +/-0.04 in.)
Tire Size 265/ 70R16
A + B: 0°5' +/-5' (0.09° +/-0.09°)
C - D: 2.3 +/-1.0 mm (0.09 +/-0.04 in.)
KUN25L-FRMDH
A + B: 0°9' +/-5' (0.15° +/-0.09°)
C - D: 3.5 +/-1.0 mm (0.14 +/-0.04 in.)
KUN25L-FRMDH
(Chile)
A + B: 0°10' +/-5' (0.16° +/-0.09°)
C - D: 3.8 +/-1.0 mm (0.15 +/-0.04 in.)
KUN25L-HRMDH
Tire Size 205R16C
Tire Size 255/ 70R15C
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.4 +/-1.0 mm (0.09 +/-0.04 in.)
Tire Size 265/ 70R16
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.6 +/-1.0 mm (0.10 +/-0.04 in.)
KUN25L-HRMDH
(Chile)
Tire Size 205R16C
Tire Size 255/ 70R15C
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 1.9 +/-1.0 mm (0.07 +/-0.04 in.)
Tire Size 265/ 70R16
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 2.0 +/-1.0 mm (0.08 +/-0.04 in.)
KUN26L-HRMDY
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.6 +/-1.0 mm (0.10 +/-0.04 in.)
KUN26L-HRMDY
(Chile)
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 2.1 +/-1.0 mm (0.08 +/-0.04 in.)
KUN26L-HRMSY
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.5 +/-1.0 mm (0.10 +/-0.04 in.)
KUN26L-HRMSY
(Chile)
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 1.9 +/-1.0 mm (0.07 +/-0.04 in.)
KUN26L-HRPSY
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 2.1 +/-1.0 mm (0.08 +/-0.04 in.)
KUN35L-HRMDH
Tire Size 205R16C
Tire Size 255/ 70R15C
A + B: 0°7' +/-5' (0.12° +/-0.09°)
C - D: 2.9 +/-1.0 mm (0.11 +/-0.04 in.)
Tire Size 265/ 70R16
A + B: 0°7' +/-5' (0.12° +/-0.09°)
C - D: 3.1 +/-1.0 mm (0.12 +/-0.04 in.)
KUN35L-HRMDH
(Chile)
Tire Size 205R16C
Tire Size 255/ 70R15C
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.4 +/-1.0 mm (0.09 +/-0.04 in.)
Tire Size 265/ 70R16
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.5 +/-1.0 mm (0.10 +/-0.04 in.)
KUN25L-CRMDH
4-passenger
Tire Size 205R16C
Tire Size 255/ 70R15C
A + B: 0°5' +/-5' (0.09° +/-0.09°)
C - D: 2.1 +/-1.0 mm (0.08 +/-0.04 in.)
4-passenger
Tire Size 265/ 70R16
A + B: 0°5' +/-5' (0.09° +/-0.09°)
C - D: 2.3 +/-1.0 mm (0.09 +/-0.04 in.)
2-passenger
A + B: 0°1' +/-5' (0.01° +/-0.09°)
C - D: 0.3 +/-1.0 mm (0.01 +/-0.04 in.)
KUN26L-PRMSY
Tire Size 255/ 70R15C
A + B: 0°5' +/-5' (0.09° +/-0.09°)
C - D: 2.1 +/-1.0 mm (0.08 +/-0.04 in.)
Tire Size 265/ 65R17
A + B: 0°5' +/-5' (0.09° +/-0.09°)
C - D: 2.3 +/-1.0 mm (0.09 +/-0.04 in.)
KUN26L-PRPSY
Tire Size 255/ 70R15C
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 1.8 +/-1.0 mm (0.07 +/-0.04 in.)
Tire Size 265/ 65R17
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 1.9 +/-1.0 mm (0.07 +/-0.04 in.)
TGN26L-PRMDKG
Tire Size 205R16C
Tire Size 255/ 70R15C
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.3 +/-1.0 mm (0.09 +/-0.04 in.)
Tire Size 265/ 70R16
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.4 +/-1.0 mm (0.09 +/-0.04 in.)
TGN36L-TRMDKG
A + B: 0°10' +/-5' (0.16° +/-0.09°)
C - D: 3.9 +/-1.0 mm (0.15 +/-0.04 in.)
TGN36L-PRMDKG
Tire Size 205R16C
Tire Size 255/ 70R15C
A + B: 0°7' +/-5' (0.11° +/-0.09°)
C - D: 2.8 +/-1.0 mm (0.11 +/-0.04 in.)
Tire Size 265/ 70R16
A + B: 0°7' +/-5' (0.11° +/-0.09°)
C - D: 2.9 +/-1.0 mm (0.11 +/-0.04 in.)
TGN26L-PRMDGG
Tire Size 205R16C
A + B: 0°8' +/-5' (0.14° +/-0.09°)
C - D: 3.3 +/-1.0 mm (0.13 +/-0.04 in.)
Tire Size 265/ 70R16
A + B: 0°8' +/-5' (0.14° +/-0.09°)
C - D: 3.5 +/-1.0 mm (0.14 +/-0.04 in.)
TGN26L-PRPSGG
A + B: 0°7' +/-5' (0.12° +/-0.09°)
C - D: 3.1 +/-1.0 mm (0.12 +/-0.04 in.)
TGN36L-TRMDGG
Tire Size 205R16C
A + B: 0°10' +/-5' (0.16° +/-0.09°)
C - D: 3.8 +/-1.0 mm (0.15 +/-0.04 in.)
Tire Size 265/ 70R16
A + B: 0°10' +/-5' (0.16° +/-0.09°)
C - D: 4.1 +/-1.0 mm (0.16 +/-0.04 in.)
TGN36L-PRMDGG
Tire Size 205R16C
A + B: 0°9' +/-5' (0.15° +/-0.09°)
C - D: 3.6 +/-1.0 mm (0.14 +/-0.04 in.)
Tire Size 265/ 70R16
A + B: 0°9' +/-5' (0.15° +/-0.09°)
C - D: 3.8 +/-1.0 mm (0.15 +/-0.04 in.)
TGN36L-PRPDGG
A + B: 0°8' +/-5' (0.14° +/-0.09°)
C - D: 3.6 +/-1.0 mm (0.14 +/-0.04 in.)
TGN36L-PRPSGG
A + B: 0°8' +/-5' (0.13° +/-0.09°)
C - D: 3.4 +/-1.0 mm (0.13 +/-0.04 in.)
KUN26L-PRMDYG
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.6 +/-1.0 mm (0.10 +/-0.04 in.)
KUN26L-PRMSYG
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.5 +/-1.0 mm (0.10 +/-0.04 in.)
KUN26L-PRPSYG
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 2.1 +/-1.0 mm (0.08 +/-0.04 in.)
KUN26L-PRASYG
A + B: 0°4' +/-5' (0.07° +/-0.09°)
C - D: 1.9 +/-1.0 mm (0.07 +/-0.04 in.)
KUN36L-PRMDYG
A + B: 0°7' +/-5' (0.11° +/-0.09°)
C - D: 2.8 +/-1.0 mm (0.11 +/-0.04 in.)
KUN36L-PRMSYG
A + B: 0°7' +/-5' (0.11° +/-0.09°)
C - D: 2.7 +/-1.0 mm (0.11 +/-0.04 in.)
KUN25L-TRMDHG
A + B: 0°9' +/-5' (0.15° +/-0.09°)
C - D: 3.5 +/-1.0 mm (0.14 +/-0.04 in.)
KUN25L-TRMDHG3
A + B: 0°9' +/-5' (0.15° +/-0.09°)
C - D: 3.5 +/-1.0 mm (0.14 +/-0.04 in.)
KUN25L-PRMDHG
Tire Size 205R16C
Tire Size 255/ 70R15C
A + B: 0°7' +/-5' (0.11° +/-0.09°)
C - D: 2.7 +/-1.0 mm (0.11 +/-0.04 in.)
Tire Size 265/ 70R16
A + B: 0°7' +/-5' (0.11° +/-0.09°)
C - D: 2.8 +/-1.0 mm (0.11 +/-0.04 in.)
KUN35L-TRMDHG
A + B: 0°10' +/-5' (0.16° +/-0.09°)
C - D: 3.8 +/-1.0 mm (0.15 +/-0.04 in.)
KUN35L-TRMDHG3
A + B: 0°10' +/-5' (0.16° +/-0.09°)
C - D: 3.8 +/-1.0 mm (0.15 +/-0.04 in.)
KUN35L-PRMDHG
Tire Size 205R16C
Tire Size 255/ 70R15C
A + B: 0°5' +/-5' (0.09° +/-0.09°)
C - D: 2.2 +/-1.0 mm (0.09 +/-0.04 in.)
Tire Size 265/ 70R16
A + B: 0°5' +/-5' (0.09° +/-0.09°)
C - D: 2.3 +/-1.0 mm (0.09 +/-0.04 in.)
KUN26L-TRMDJG
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.3 +/-1.0 mm (0.09 +/-0.04 in.)
KUN26L-TRMDJG3
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.3 +/-1.0 mm (0.09 +/-0.04 in.)
KUN26L-PRMDJG
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 2.1 +/-1.0 mm (0.08 +/-0.04 in.)
KUN26L-PRMSJG
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 1.9 +/-1.0 mm (0.07 +/-0.04 in.)
KUN26L-PRADJG
A + B: 0°4' +/-5' (0.06° +/-0.09°)
C - D: 1.6 +/-1.0 mm (0.06 +/-0.04 in.)
KUN26L-PRASJG
A + B: 0°4' +/-5' (0.06° +/-0.09°)
C - D: 1.6 +/-1.0 mm (0.06 +/-0.04 in.)
KUN26L-PRMSYF
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.5 +/-1.0 mm (0.10 +/-0.04 in.)
KUN26L-PRPSYF
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 2.1 +/-1.0 mm (0.08 +/-0.04 in.)
KUN25L-PRMDHF
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.4 +/-1.0 mm (0.09 +/-0.04 in.)
KUN35L-PRMDHF
A + B: 0°7' +/-5' (0.12° +/-0.09°)
C - D: 2.9 +/-1.0 mm (0.11 +/-0.04 in.)
TGN26L-PRMSKF
A + B: 0°8' +/-5' (0.13° +/-0.09°)
C - D: 3.4 +/-1.0 mm (0.13 +/-0.04 in.)
KUN26L-JRMDY
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.6 +/-1.0 mm (0.10 +/-0.04 in.)
KUN26L-JRMSY
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.5 +/-1.0 mm (0.10 +/-0.04 in.)
KUN26L-JRPSY
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 2.1 +/-1.0 mm (0.08 +/-0.04 in.)
TGN26L-TRMDKL
A + B: 0°10' +/-5' (0.17° +/-0.09°)
C - D: 4.0 +/-1.0 mm (0.16 +/-0.04 in.)
TGN26L-PRMDKL
A + B: 0°5' +/-5' (0.09° +/-0.09°)
C - D: 2.1 +/-1.0 mm (0.08 +/-0.04 in.)
TGN26L-PRMSKL
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 2.0 +/-1.0 mm (0.08 +/-0.04 in.)
TGN36L-TRMDKL
A + B: 0°10' +/-5' (0.16° +/-0.09°)
C - D: 3.9 +/-1.0 mm (0.15 +/-0.04 in.)
TGN36L-TRMDKL3
A + B: 0°10' +/-5' (0.16° +/-0.09°)
C - D: 3.9 +/-1.0 mm (0.15 +/-0.04 in.)
TGN36L-PRPDKL
A + B: 0°7' +/-5' (0.12° +/-0.09°)
C - D: 3.0 +/-1.0 mm (0.12 +/-0.04 in.)
GGN25L-PRASKL
A + B: 0°7' +/-5' (0.12° +/-0.09°)
C - D: 3.1 +/-1.0 mm (0.12 +/-0.04 in.)
If the toe-in is not as specified, adjust it at the rack ends.


7. ADJUST TOE-IN

  1. Detach the rack boot set clips.

  1. Loosen the tie rod end lock nuts.

  1. Turn the right and left rack ends by an equal amount to adjust the toe-in to the center value.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment

  1. Make sure that the lengths of the right and left rack ends are approximately the same.

    Text in Illustration
    *A
    		for 2WD
    *B
    		for 4WD and Pre-Runner
    *1
    		Lock Nut
    *a
    		Length
    Standard difference:
    0 +/-1 mm (0 +/-0.0394 in.)

  1. Tighten the tie rod end lock nuts.

    Torque:
    56 N*m{566 kgf*cm, 41 ft.*lbf}

  1. Place the boots on the seats and attach the clips.

    HINT:
    Make sure that the boots are not twisted.


8. INSPECT WHEEL ANGLE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment

  1. Turn the steering wheel to the left and right full lock positions, and measure the wheel angle.

    Text in Illustration
    *a
    		Inside
    *b
    		Outside
    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    		Front

    Standard Wheel Angle (Unloaded Vehicle):
    for 2WD:

    Inside Wheel Angle
    		Outside Wheel Angle (Reference)
    39°36' (37°36' to 40°36') (39.6° (37.6° to 40.6°))
    		33°18' (33.3°)

    for 4WD and Pre-Runner (For All Tire Sizes except 265/65R17):

    Inside Wheel Angle
    		Outside Wheel Angle (Reference)
    36°30' (34°30' to 37°30') (36.5° (34.5° to 37.5°))
    		33°30' (33.5°)

    for 4WD and Pre-Runner (For Tire Size 265/65R17):

    Inside Wheel Angle
    		Outside Wheel Angle (Reference)
    34°54' (32°54' to 35°54') (34.9° (32.9° to 35.9°))
    		32°18' (32.3°)
    If the angles are not as specified, check and adjust the right and left rack end lengths.


9. PLACE FRONT WHEELS FACING STRAIGHT AHEAD (w/ VSC)


10. PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION (w/ VSC)
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